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KTM 350 2012 EXC-F XCF-W Factory Workshop Repair Manual

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$133.00
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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: KTM Model: 350 EXC-F / XCF-W Year: 2012 Sub Models Covered: EXC-F, XCF-W, EXC-F SIX DAYS, EXC-F Factory Codes Engine Code Series: LC4-based (though 350 EXC-F uses a different single-cylinder platform) Generation Model Generation: This generation of the 350 EXC-F/XCF-W represents a significant evolution in KTM's off-road lineup, often built upon the success of their larger displacement models. ๐Ÿ‘‹ Introduction Market Position Segment: High-performance Off-Road/Enduro Motorcycle Competitive Analysis Competitors: Yamaha WR250F, Honda CRF250X, Kawasaki KLX250S, Husqvarna TE250. Key Features Value Proposition: Provides dealership-level repair and maintenance information for KTM's popular 350cc off-road models. Empowers owners to perform complex tasks and routine upkeep, saving on labor costs and ensuring optimal performance. Instant Access: Instant download, no shipping costs, and no waiting for physical media. ๐Ÿ“‹ Manual Details Coverage Areas Regions Covered: EU, AUS, USA Page Count Estimated Page Count: Approximately 200+ pages (based on provided table of contents) Manual Type Type: Workshop Repair Manual / Service Manual Language Languages: English, German, Spanish, French, Italian Format File Format: PDF ๐Ÿ“– Manual Coverage Systems Covered Powertrain: Engine, Clutch, Transmission, Lubrication System, Cooling System Chassis And Suspension: Wheels, Brakes, Suspension (implied by general off-road focus), Frame Electrical System: Wiring Harness, Battery, Fuses, Lighting System, Instruments Fuel And Exhaust: Fuel system (EFI components), exhaust system (inspection, not extensive modification). Suspension And Steering: Wheel removal/installation, tire checks, spoke tension. While not explicitly detailed for suspension internals, the procedures for wheel removal imply accessibility. Safety Systems: Brake system (hydraulic, fluid levels, pads, levers), lighting system, instrument functions. Procedures Included Maintenance: Tire checks, spoke tension, chain maintenance, fluid level checks, battery charging, brake lining checks, brake fluid checks, coolant level checks, engine oil checks. Repair And Rebuild: Wheel removal/installation, brake disc replacement, fuse replacement, battery removal/installation, brake lining replacement, brake fluid change, headlight adjustment, engine removal/installation, complete engine disassembly and reassembly, component work on engine parts (crankshaft, connecting rod, cylinder, piston, camshaft, valves, clutch, starter drive, water pump), clutch fluid change, coolant draining/refilling, engine oil and filter change. Adjustments: Chain tension adjustment, hand brake lever adjustment (model specific), foot brake lever adjustment, speedometer functions adjustment (unit setting, clock, wheel circumference), valve timing adjustment, valve clearance adjustment. Troubleshooting: Implicitly included through detailed diagnostic steps for engine and electrical systems, allowing identification and resolution of common faults. Installation And Removal: Engine, wheels, brake discs, battery, clutch components, engine covers, alternator components, starter drive, fuel pump, water pump, and various internal engine parts. Inspection: Tire condition, tire pressure, spoke tension, chain tension, chain condition, brake linings, brake fluid levels, coolant levels, engine oil level, oil pressure, clutch condition, timing assembly, crankshaft run-out, piston/cylinder clearance, piston ring end gap, camshafts, valves, valve springs, valve spring seats, cam levers, cylinder head, freewheel, electric starter drive. Technical Depth Depth: Comprehensive; covers complete disassembly and reassembly of the engine, detailed component-level repair and inspection, and routine maintenance procedures. This manual offers a high level of technical detail suitable for both DIY enthusiasts and professional mechanics. Engine Rebuild Detail: Exceptional detail provided for engine disassembly and reassembly, including torque specifications for critical fasteners, bearing clearances, piston/cylinder measurements, camshaft and valve train inspection and adjustment. Special Tools: While not explicitly listed, the detailed procedures for engine rebuilds imply the necessity of specialized KTM tools for tasks like crankshaft bearing removal/installation, camshaft bearing replacement, and piston ring installation. The manual would specify these where applicable. ๐Ÿ“Š Manual Specifications File Format Quality And Features: PDF format with printable pages. Likely contains searchable text for efficient information retrieval. High-resolution illustrations are a key feature. Compatibility: Compatible with all versions of Windows and Mac operating systems. Requirements: Adobe PDF Reader. Print Quality Printability: All pages are printable, allowing users to create physical copies for use in the workshop. Binding Type Physical Binding: Not applicable as it is a digital PDF file. Paper Type Physical Paper: Not applicable as it is a digital PDF file. Users can print on their preferred paper type. โš™๏ธ Engine Specifications Primary Engine Type: Single-cylinder, 4-stroke, DOHC, 4 valves (Specific engine architecture for the 350cc model series) Displacement: 349.7 cc (Approximate, actual value may be 349.7 cc or similar based on KTM's typical specifications) Performance Horsepower: Typically around 45-50 HP (Varies by specific model and market tuning, exact figures found within the manual) Torque: Mid-range torque delivery is a hallmark of KTM's 350cc engines (Specific torque figures available in manual) Fuel System Injection Type: Electronic Fuel Injection (EFI) with throttle body (Specific details on injectors and throttle body size within manual) Throttle Body Size: Likely in the 42-44mm range, typical for this class of off-road bike (Specific size detailed in manual). ๐Ÿ”ง Transmission Standard Type: 6-speed, constant-mesh Optional Configurations: Not applicable for this model year and type; standard configuration only. Features Clutch Type: Hydraulically operated multi-disc clutch in oil bath (Pankl or...
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KTM 350 2012 EXC-F XCF-W Factory Workshop Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
KTM
Model:
350 EXC-F / XCF-W
Year:
2012
Sub Models Covered:
EXC-F, XCF-W, EXC-F SIX DAYS, EXC-F Factory
Codes
Engine Code Series:
LC4-based (though 350 EXC-F uses a different single-cylinder platform)
Generation
Model Generation:
This generation of the 350 EXC-F/XCF-W represents a significant evolution in KTM's off-road lineup, often built upon the success of their larger displacement models.
๐Ÿ‘‹ Introduction
Market Position
Segment:
High-performance Off-Road/Enduro Motorcycle
Competitive Analysis
Competitors:
Yamaha WR250F, Honda CRF250X, Kawasaki KLX250S, Husqvarna TE250.
Key Features
Value Proposition:
Provides dealership-level repair and maintenance information for KTM's popular 350cc off-road models. Empowers owners to perform complex tasks and routine upkeep, saving on labor costs and ensuring optimal performance.
Instant Access:
Instant download, no shipping costs, and no waiting for physical media.
๐Ÿ“‹ Manual Details
Coverage Areas
Regions Covered:
EU, AUS, USA
Page Count
Estimated Page Count:
Approximately 200+ pages (based on provided table of contents)
Manual Type
Type:
Workshop Repair Manual / Service Manual
Language
Languages:
English, German, Spanish, French, Italian
Format
File Format:
PDF
๐Ÿ“– Manual Coverage
Systems Covered
Powertrain:
Engine, Clutch, Transmission, Lubrication System, Cooling System
Chassis And Suspension:
Wheels, Brakes, Suspension (implied by general off-road focus), Frame
Electrical System:
Wiring Harness, Battery, Fuses, Lighting System, Instruments
Fuel And Exhaust:
Fuel system (EFI components), exhaust system (inspection, not extensive modification).
Suspension And Steering:
Wheel removal/installation, tire checks, spoke tension. While not explicitly detailed for suspension internals, the procedures for wheel removal imply accessibility.
Safety Systems:
Brake system (hydraulic, fluid levels, pads, levers), lighting system, instrument functions.
Procedures Included
Maintenance:
Tire checks, spoke tension, chain maintenance, fluid level checks, battery charging, brake lining checks, brake fluid checks, coolant level checks, engine oil checks.
Repair And Rebuild:
Wheel removal/installation, brake disc replacement, fuse replacement, battery removal/installation, brake lining replacement, brake fluid change, headlight adjustment, engine removal/installation, complete engine disassembly and reassembly, component work on engine parts (crankshaft, connecting rod, cylinder, piston, camshaft, valves, clutch, starter drive, water pump), clutch fluid change, coolant draining/refilling, engine oil and filter change.
Adjustments:
Chain tension adjustment, hand brake lever adjustment (model specific), foot brake lever adjustment, speedometer functions adjustment (unit setting, clock, wheel circumference), valve timing adjustment, valve clearance adjustment.
Troubleshooting:
Implicitly included through detailed diagnostic steps for engine and electrical systems, allowing identification and resolution of common faults.
Installation And Removal:
Engine, wheels, brake discs, battery, clutch components, engine covers, alternator components, starter drive, fuel pump, water pump, and various internal engine parts.
Inspection:
Tire condition, tire pressure, spoke tension, chain tension, chain condition, brake linings, brake fluid levels, coolant levels, engine oil level, oil pressure, clutch condition, timing assembly, crankshaft run-out, piston/cylinder clearance, piston ring end gap, camshafts, valves, valve springs, valve spring seats, cam levers, cylinder head, freewheel, electric starter drive.
Technical Depth
Depth:
Comprehensive; covers complete disassembly and reassembly of the engine, detailed component-level repair and inspection, and routine maintenance procedures. This manual offers a high level of technical detail suitable for both DIY enthusiasts and professional mechanics.
Engine Rebuild Detail:
Exceptional detail provided for engine disassembly and reassembly, including torque specifications for critical fasteners, bearing clearances, piston/cylinder measurements, camshaft and valve train inspection and adjustment.
Special Tools:
While not explicitly listed, the detailed procedures for engine rebuilds imply the necessity of specialized KTM tools for tasks like crankshaft bearing removal/installation, camshaft bearing replacement, and piston ring installation. The manual would specify these where applicable.
๐Ÿ“Š Manual Specifications
File Format
Quality And Features:
PDF format with printable pages. Likely contains searchable text for efficient information retrieval. High-resolution illustrations are a key feature.
Compatibility:
Compatible with all versions of Windows and Mac operating systems.
Requirements:
Adobe PDF Reader.
Print Quality
Printability:
All pages are printable, allowing users to create physical copies for use in the workshop.
Binding Type
Physical Binding:
Not applicable as it is a digital PDF file.
Paper Type
Physical Paper:
Not applicable as it is a digital PDF file. Users can print on their preferred paper type.
โš™๏ธ Engine Specifications
Primary Engine
Type:
Single-cylinder, 4-stroke, DOHC, 4 valves (Specific engine architecture for the 350cc model series)
Displacement:
349.7 cc (Approximate, actual value may be 349.7 cc or similar based on KTM's typical specifications)
Performance
Horsepower:
Typically around 45-50 HP (Varies by specific model and market tuning, exact figures found within the manual)
Torque:
Mid-range torque delivery is a hallmark of KTM's 350cc engines (Specific torque figures available in manual)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) with throttle body (Specific details on injectors and throttle body size within manual)
Throttle Body Size:
Likely in the 42-44mm range, typical for this class of off-road bike (Specific size detailed in manual).
๐Ÿ”ง Transmission
Standard
Type:
6-speed, constant-mesh
Optional
Configurations:
Not applicable for this model year and type; standard configuration only.
Features
Clutch Type:
Hydraulically operated multi-disc clutch in oil bath (Pankl or similar high-quality components often used).
๐Ÿ“ Dimensions
Exterior
Ground Clearance:
High ground clearance typical for enduro motorcycles (Specific measurement in manual)
Weights
Dry Weight:
Around 105-110 kg (dry weight; specific figures vary slightly by model sub-variant and market)
Wet Weight:
Approximately 115-120 kg (with fluids)
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Safety:
Off-road motorcycles are not subjected to traditional NCAP or IIHS crash testing. Safety is primarily focused on rider protection and vehicle stability under off-road conditions.
Active Features
Braking System:
High-performance hydraulic disc brakes front and rear (Brembo or similar OEM components commonly used by KTM). ABS is typically not fitted to these competitive off-road models.
Passive Features
Frame Design:
Strong, lightweight chromoly steel trellis frame provides rigidity and rider feedback.
๐Ÿ’ก Technology Features
Infotainment
Dashboard:
Digital instrument cluster displaying speed, RPM, trip meters, clock, and warning lights. Functionality for setting wheel circumference and other parameters is included.
Driver Assistance
Traction Control:
Not typically found on this competitive off-road model.
Connectivity
Bluetooth:
Not standard on this model year.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change:
Typically every 15-20 engine hours or annually, whichever comes first (Specific interval detailed in manual).
Valve Check:
Recommended every 30-40 engine hours or annually (Critical for performance and longevity, detailed in manual).
Fluid Specifications
Engine Oil:
Full synthetic motorcycle oil, SAE 10W-50 is common (Specific KTM-recommended oil and API/JASO ratings to be confirmed in manual).
Coolant:
Ethylene glycol-based coolant, pre-mixed or concentrate (Specific type and mixture ratio in manual).
Brake Fluid:
DOT 4 or DOT 5.1 hydraulic brake fluid (Confirm specific DOT rating in manual).
Oil Capacity:
Approximately 1.1 - 1.3 liters (engine oil, confirm exact capacity in manual for specific model variant).
Known Issues
Common Wear Items:
Clutch plates (due to aggressive riding), wheel bearings, chain and sprockets, brake pads, valve stem seals. Regular maintenance as per the manual mitigates most issues.
๐Ÿ“š Vehicle History
Brand Heritage
Off Road Focus:
KTM has a long and highly successful history in off-road motorsport, including Motocross, Enduro, and Rally racing. This heritage directly influences the design and performance of models like the 350 EXC-F/XCF-W.
Model Evolution
350Cc Development:
The 350cc platform was introduced by KTM as a response to rider demand for a lighter, more manageable alternative to 450cc and 500cc machines, offering a potent blend of power and agility, particularly effective in technical terrain and tighter race courses.
Production
Manufacturing Location:
KTM motorcycles are primarily manufactured in Mattighofen, Austria.
๐Ÿ† Awards & Recognition
Recognitions
Motorsport Success:
KTM's 350cc platforms have achieved significant success in various enduro and off-road racing championships worldwide, validating their performance and reliability.
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