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KTM 350 2012 EXC-F XCF-W Factory Workshop Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: KTM Model: 350 EXC-F / XCF-W Year: 2012 Sub Models Covered: EXC-F, XCF-W, EXC-F SIX DAYS, EXC-F Factory Codes Engine Code Series: LC4-based (though 350 EXC-F uses a different single-cylinder platform) Generation Model Generation: This generation of the 350 EXC-F/XCF-W represents a significant evolution in KTM's off-road lineup, often built upon the success of their larger displacement models. 👋 Introduction Market Position Segment: High-performance Off-Road/Enduro Motorcycle Competitive Analysis Competitors: Yamaha WR250F, Honda CRF250X, Kawasaki KLX250S, Husqvarna TE250. Key Features Value Proposition: Provides dealership-level repair and maintenance information for KTM's popular 350cc off-road models. Empowers owners to perform complex tasks and routine upkeep, saving on labor costs and ensuring optimal performance. Instant Access: Instant download, no shipping costs, and no waiting for physical media. 📋 Manual Details Coverage Areas Regions Covered: EU, AUS, USA Page Count Estimated Page Count: Approximately 200+ pages (based on provided table of contents) Manual Type Type: Workshop Repair Manual / Service Manual Language Languages: English, German, Spanish, French, Italian Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Clutch, Transmission, Lubrication System, Cooling System Chassis And Suspension: Wheels, Brakes, Suspension (implied by general off-road focus), Frame Electrical System: Wiring Harness, Battery, Fuses, Lighting System, Instruments Fuel And Exhaust: Fuel system (EFI components), exhaust system (inspection, not extensive modification). Suspension And Steering: Wheel removal/installation, tire checks, spoke tension. While not explicitly detailed for suspension internals, the procedures for wheel removal imply accessibility. Safety Systems: Brake system (hydraulic, fluid levels, pads, levers), lighting system, instrument functions. Procedures Included Maintenance: Tire checks, spoke tension, chain maintenance, fluid level checks, battery charging, brake lining checks, brake fluid checks, coolant level checks, engine oil checks. Repair And Rebuild: Wheel removal/installation, brake disc replacement, fuse replacement, battery removal/installation, brake lining replacement, brake fluid change, headlight adjustment, engine removal/installation, complete engine disassembly and reassembly, component work on engine parts (crankshaft, connecting rod, cylinder, piston, camshaft, valves, clutch, starter drive, water pump), clutch fluid change, coolant draining/refilling, engine oil and filter change. Adjustments: Chain tension adjustment, hand brake lever adjustment (model specific), foot brake lever adjustment, speedometer functions adjustment (unit setting, clock, wheel circumference), valve timing adjustment, valve clearance adjustment. Troubleshooting: Implicitly included through detailed diagnostic steps for engine and electrical systems, allowing identification and resolution of common faults. Installation And Removal: Engine, wheels, brake discs, battery, clutch components, engine covers, alternator components, starter drive, fuel pump, water pump, and various internal engine parts. Inspection: Tire condition, tire pressure, spoke tension, chain tension, chain condition, brake linings, brake fluid levels, coolant levels, engine oil level, oil pressure, clutch condition, timing assembly, crankshaft run-out, piston/cylinder clearance, piston ring end gap, camshafts, valves, valve springs, valve spring seats, cam levers, cylinder head, freewheel, electric starter drive. Technical Depth Depth: Comprehensive; covers complete disassembly and reassembly of the engine, detailed component-level repair and inspection, and routine maintenance procedures. This manual offers a high level of technical detail suitable for both DIY enthusiasts and professional mechanics. Engine Rebuild Detail: Exceptional detail provided for engine disassembly and reassembly, including torque specifications for critical fasteners, bearing clearances, piston/cylinder measurements, camshaft and valve train inspection and adjustment. Special Tools: While not explicitly listed, the detailed procedures for engine rebuilds imply the necessity of specialized KTM tools for tasks like crankshaft bearing removal/installation, camshaft bearing replacement, and piston ring installation. The manual would specify these where applicable. 📊 Manual Specifications File Format Quality And Features: PDF format with printable pages. Likely contains searchable text for efficient information retrieval. High-resolution illustrations are a key feature. Compatibility: Compatible with all versions of Windows and Mac operating systems. Requirements: Adobe PDF Reader. Print Quality Printability: All pages are printable, allowing users to create physical copies for use in the workshop. Binding Type Physical Binding: Not applicable as it is a digital PDF file. Paper Type Physical Paper: Not applicable as it is a digital PDF file. Users can print on their preferred paper type. ⚙️ Engine Specifications Primary Engine Type: Single-cylinder, 4-stroke, DOHC, 4 valves (Specific engine architecture for the 350cc model series) Displacement: 349.7 cc (Approximate, actual value may be 349.7 cc or similar based on KTM's typical specifications) Performance Horsepower: Typically around 45-50 HP (Varies by specific model and market tuning, exact figures found within the manual) Torque: Mid-range torque delivery is a hallmark of KTM's 350cc engines (Specific torque figures available in manual) Fuel System Injection Type: Electronic Fuel Injection (EFI) with throttle body (Specific details on injectors and throttle body size within manual) Throttle Body Size: Likely in the 42-44mm range, typical for this class of off-road bike (Specific size detailed in manual). 🔧 Transmission Standard Type: 6-speed, constant-mesh Optional Configurations: Not applicable for this model year and type; standard configuration only. Features Clutch Type: Hydraulically operated multi-disc clutch in oil bath (Pankl or...
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KTM 350 2012 EXC-F XCF-W Factory Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
KTM
Model:
350 EXC-F / XCF-W
Year:
2012
Sub Models Covered:
EXC-F, XCF-W, EXC-F SIX DAYS, EXC-F Factory
Codes
Engine Code Series:
LC4-based (though 350 EXC-F uses a different single-cylinder platform)
Generation
Model Generation:
This generation of the 350 EXC-F/XCF-W represents a significant evolution in KTM's off-road lineup, often built upon the success of their larger displacement models.
👋 Introduction
Market Position
Segment:
High-performance Off-Road/Enduro Motorcycle
Competitive Analysis
Competitors:
Yamaha WR250F, Honda CRF250X, Kawasaki KLX250S, Husqvarna TE250.
Key Features
Value Proposition:
Provides dealership-level repair and maintenance information for KTM's popular 350cc off-road models. Empowers owners to perform complex tasks and routine upkeep, saving on labor costs and ensuring optimal performance.
Instant Access:
Instant download, no shipping costs, and no waiting for physical media.
📋 Manual Details
Coverage Areas
Regions Covered:
EU, AUS, USA
Page Count
Estimated Page Count:
Approximately 200+ pages (based on provided table of contents)
Manual Type
Type:
Workshop Repair Manual / Service Manual
Language
Languages:
English, German, Spanish, French, Italian
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Clutch, Transmission, Lubrication System, Cooling System
Chassis And Suspension:
Wheels, Brakes, Suspension (implied by general off-road focus), Frame
Electrical System:
Wiring Harness, Battery, Fuses, Lighting System, Instruments
Fuel And Exhaust:
Fuel system (EFI components), exhaust system (inspection, not extensive modification).
Suspension And Steering:
Wheel removal/installation, tire checks, spoke tension. While not explicitly detailed for suspension internals, the procedures for wheel removal imply accessibility.
Safety Systems:
Brake system (hydraulic, fluid levels, pads, levers), lighting system, instrument functions.
Procedures Included
Maintenance:
Tire checks, spoke tension, chain maintenance, fluid level checks, battery charging, brake lining checks, brake fluid checks, coolant level checks, engine oil checks.
Repair And Rebuild:
Wheel removal/installation, brake disc replacement, fuse replacement, battery removal/installation, brake lining replacement, brake fluid change, headlight adjustment, engine removal/installation, complete engine disassembly and reassembly, component work on engine parts (crankshaft, connecting rod, cylinder, piston, camshaft, valves, clutch, starter drive, water pump), clutch fluid change, coolant draining/refilling, engine oil and filter change.
Adjustments:
Chain tension adjustment, hand brake lever adjustment (model specific), foot brake lever adjustment, speedometer functions adjustment (unit setting, clock, wheel circumference), valve timing adjustment, valve clearance adjustment.
Troubleshooting:
Implicitly included through detailed diagnostic steps for engine and electrical systems, allowing identification and resolution of common faults.
Installation And Removal:
Engine, wheels, brake discs, battery, clutch components, engine covers, alternator components, starter drive, fuel pump, water pump, and various internal engine parts.
Inspection:
Tire condition, tire pressure, spoke tension, chain tension, chain condition, brake linings, brake fluid levels, coolant levels, engine oil level, oil pressure, clutch condition, timing assembly, crankshaft run-out, piston/cylinder clearance, piston ring end gap, camshafts, valves, valve springs, valve spring seats, cam levers, cylinder head, freewheel, electric starter drive.
Technical Depth
Depth:
Comprehensive; covers complete disassembly and reassembly of the engine, detailed component-level repair and inspection, and routine maintenance procedures. This manual offers a high level of technical detail suitable for both DIY enthusiasts and professional mechanics.
Engine Rebuild Detail:
Exceptional detail provided for engine disassembly and reassembly, including torque specifications for critical fasteners, bearing clearances, piston/cylinder measurements, camshaft and valve train inspection and adjustment.
Special Tools:
While not explicitly listed, the detailed procedures for engine rebuilds imply the necessity of specialized KTM tools for tasks like crankshaft bearing removal/installation, camshaft bearing replacement, and piston ring installation. The manual would specify these where applicable.
📊 Manual Specifications
File Format
Quality And Features:
PDF format with printable pages. Likely contains searchable text for efficient information retrieval. High-resolution illustrations are a key feature.
Compatibility:
Compatible with all versions of Windows and Mac operating systems.
Requirements:
Adobe PDF Reader.
Print Quality
Printability:
All pages are printable, allowing users to create physical copies for use in the workshop.
Binding Type
Physical Binding:
Not applicable as it is a digital PDF file.
Paper Type
Physical Paper:
Not applicable as it is a digital PDF file. Users can print on their preferred paper type.
⚙️ Engine Specifications
Primary Engine
Type:
Single-cylinder, 4-stroke, DOHC, 4 valves (Specific engine architecture for the 350cc model series)
Displacement:
349.7 cc (Approximate, actual value may be 349.7 cc or similar based on KTM's typical specifications)
Performance
Horsepower:
Typically around 45-50 HP (Varies by specific model and market tuning, exact figures found within the manual)
Torque:
Mid-range torque delivery is a hallmark of KTM's 350cc engines (Specific torque figures available in manual)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) with throttle body (Specific details on injectors and throttle body size within manual)
Throttle Body Size:
Likely in the 42-44mm range, typical for this class of off-road bike (Specific size detailed in manual).
🔧 Transmission
Standard
Type:
6-speed, constant-mesh
Optional
Configurations:
Not applicable for this model year and type; standard configuration only.
Features
Clutch Type:
Hydraulically operated multi-disc clutch in oil bath (Pankl or similar high-quality components often used).
📐 Dimensions
Exterior
Ground Clearance:
High ground clearance typical for enduro motorcycles (Specific measurement in manual)
Weights
Dry Weight:
Around 105-110 kg (dry weight; specific figures vary slightly by model sub-variant and market)
Wet Weight:
Approximately 115-120 kg (with fluids)
🛡️ Safety Features
Ratings
Crash Safety:
Off-road motorcycles are not subjected to traditional NCAP or IIHS crash testing. Safety is primarily focused on rider protection and vehicle stability under off-road conditions.
Active Features
Braking System:
High-performance hydraulic disc brakes front and rear (Brembo or similar OEM components commonly used by KTM). ABS is typically not fitted to these competitive off-road models.
Passive Features
Frame Design:
Strong, lightweight chromoly steel trellis frame provides rigidity and rider feedback.
💡 Technology Features
Infotainment
Dashboard:
Digital instrument cluster displaying speed, RPM, trip meters, clock, and warning lights. Functionality for setting wheel circumference and other parameters is included.
Driver Assistance
Traction Control:
Not typically found on this competitive off-road model.
Connectivity
Bluetooth:
Not standard on this model year.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 15-20 engine hours or annually, whichever comes first (Specific interval detailed in manual).
Valve Check:
Recommended every 30-40 engine hours or annually (Critical for performance and longevity, detailed in manual).
Fluid Specifications
Engine Oil:
Full synthetic motorcycle oil, SAE 10W-50 is common (Specific KTM-recommended oil and API/JASO ratings to be confirmed in manual).
Coolant:
Ethylene glycol-based coolant, pre-mixed or concentrate (Specific type and mixture ratio in manual).
Brake Fluid:
DOT 4 or DOT 5.1 hydraulic brake fluid (Confirm specific DOT rating in manual).
Oil Capacity:
Approximately 1.1 - 1.3 liters (engine oil, confirm exact capacity in manual for specific model variant).
Known Issues
Common Wear Items:
Clutch plates (due to aggressive riding), wheel bearings, chain and sprockets, brake pads, valve stem seals. Regular maintenance as per the manual mitigates most issues.
📚 Vehicle History
Brand Heritage
Off Road Focus:
KTM has a long and highly successful history in off-road motorsport, including Motocross, Enduro, and Rally racing. This heritage directly influences the design and performance of models like the 350 EXC-F/XCF-W.
Model Evolution
350Cc Development:
The 350cc platform was introduced by KTM as a response to rider demand for a lighter, more manageable alternative to 450cc and 500cc machines, offering a potent blend of power and agility, particularly effective in technical terrain and tighter race courses.
Production
Manufacturing Location:
KTM motorcycles are primarily manufactured in Mattighofen, Austria.
🏆 Awards & Recognition
Recognitions
Motorsport Success:
KTM's 350cc platforms have achieved significant success in various enduro and off-road racing championships worldwide, validating their performance and reliability.
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