KTM 350 EXC-F XCF-W 2013 Workshop Repair Service Manual
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๐ท๏ธ Basic Information Identification Make: KTM Model: 350 EXC-F XCF-W Year: 2013 Generation Model Generation: Fifth Generation (2012-2013) ๐ Introduction Market Position Vehicle Segment: Competition Enduro Motorcycle Key Features Manual Value Proposition: Provides professional technician-level repair, maintenance, and diagnostic information, enabling significant cost savings for owners. Manual Content Quality: Original, complete, and intact manual used by local service/repair shops, featuring detailed diagrams and step-by-step instructions. Competitive Analysis Competitors: Primarily competes with other manufacturer's 350cc 4-stroke off-road/enduro models such as Yamaha WR350F, Honda CRF300L/CRF450L (though different displacement), Husqvarna FE 350. ๐ Manual Details Coverage Areas Covered Models: All Models, Engines, Trim, and Transmission Types for KTM 350 EXC-F XCF-W 2013 Page Count Estimated Page Count: Hundreds of Pages (specific count not provided but indicated as extensive) Manual Type Manual Type: Workshop Repair Service Manual Manual Source: Original Factory Manual / Equivalent Professional Workshop Manual Language Language: English Format File Format: PDF Download ๐ Manual Coverage Systems Covered Engine Systems: Engine Top End, Clutch, Engine Lubrication System, Fuel System, Cooling System Chassis Systems: Fork, Triple Clamp, Handlebar, Controls, Shock Absorber, Swingarm, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame Electrical Systems: Electrical System, Lighting System, Battery, Wiring Diagrams Other Systems: Exhaust, Air Filter, Storage Engine Internal Components: Crankshaft, Transmission, Engine Removal/Installation Chassis Components: Steering Head Bearings, Swingarm Bearings, Linkage Bearings Procedures Included Maintenance Procedures: Regular Maintenance, Fluid Changes, Filter Replacements, Adjustments Repair Procedures: Disassembly, Assembly, Reinstallation, Component Repair, Troubleshooting Diagnostic Procedures: Diagnostic Information, Troubleshooting Steps, Electrical System Diagnostics Troubleshooting Guides: Specific troubleshooting flowcharts and explanations for common faults. Wiring Diagrams: Detailed electrical wiring diagrams included for accurate diagnosis and repair. Specific Repair Topics: Ignition system, starting system, charging system, lighting circuits, fuel pump, ECU diagnostics. Technical Depth Depth Of Coverage: Comprehensive: Covers from general information to detailed component repair, diagnostics, and troubleshooting. Illustrations Type: Detailed illustrations, drawings, and photos with enlarged inset views. ๐ Manual Specifications File Format File Type: PDF Searchability: Searchable PDF content for quick information retrieval. Print Quality Printability: Full Printable Zoom Capability Zoom Functionality: Zoom IN/OUT supported Delivery Method Delivery: Instant Download Software Requirements Required Software: Adobe PDF Reader & WinZip Compatibility Operating Systems: All Versions of Windows & Mac โ๏ธ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke, spark ignition Engine Displacement: 349.7 cc (as per model designation) Engine Cooling: Liquid-cooled Performance Bore X Stroke: Refer to manual for specific measurements (typical for this class ~83 x 64.5 mm) Compression Ratio: Refer to manual for specific ratio (e.g., typical 12.3:1 or higher) Peak Horsepower: Refer to manual; typically in the range of 40-45 HP for this engine size and state of tune. Peak Torque: Refer to manual; torque figures are optimized for off-road performance. Fuel System Fuel Delivery: Keihin EFI (Electronic Fuel Injection), likely with throttle body diameter of 44mm Fuel Type: Unleaded gasoline, minimum octane rating specified in manual (e.g., 95 RON) ๐ง Transmission Standard Transmission Type: 6-speed, claw-shifted Clutch Type: Wet multi-disc clutch, hydraulically actuated (e.g., Magura). Features Gear Ratios: Detailed gear ratios for all 6 speeds provided in the manual. ๐ Dimensions Weights Dry Weight: Approximately 115.5 kg (254.6 lbs) - may vary slightly by model variant. Fuel Tank Capacity: Approximately 9.5 liters (2.5 gallons) ๐ก๏ธ Safety Features Passive Features Frame Construction: Central double-cradle-type 25CrMo4 steel trellis frame Active Features Braking System Front: Disc brake with ByBre caliper (2-piston), disc diameter approximately 260mm Braking System Rear: Disc brake with ByBre caliper (1-piston), disc diameter approximately 220mm ๐ก Technology Features Infotainment Instrumentation: Digital LCD instrument cluster displaying speed, RPM, trip meters, engine hours, and warning lights. Driver Assistance Traction Control: Not typically featured on this specific model/year's enduro variant, focus is on rider control. Connectivity Diagnostic Port: Diagnostic connector for ECU access and troubleshooting is present, detailed in the manual's electrical section. ๐ง Maintenance Service Intervals Oil Change Interval: Refer to manual for specific interval (typically every 10-15 operating hours or annually) Air Filter Cleaning: Frequent cleaning recommended, especially in dusty conditions, per manual instructions. Valve Clearance Check: Refer to manual for specific interval (e.g., every 50-100 operating hours) Fluid Specifications Engine Oil Type: Specific KTM-recommended motorcycle engine oil, viscosity grade and API service classification detailed in manual (e.g., Motorex Power Synt 4T 10W/40 or equivalent). Coolant Type: Specific KTM-recommended coolant mixture (e.g., 50% distilled water and 50% ethylene glycol-based coolant). Brake Fluid Type: DOT 4 brake fluid specified for hydraulic clutch and brake systems. Clutch Fluid Type: Same as brake fluid, typically DOT 4. Engine Oil Capacity: Refer to manual for exact capacity (typically around 1.1 liters). Known Issues Common Wear Items: Chain and sprockets, brake pads, clutch plates, wheel bearings, fork seals. Manual provides guidance on inspection and replacement. Potential Electrical Concerns: While generally reliable, electrical connections and grounds are crucial in off-road environments and are thoroughly covered in the manual's electrical section. ๐...
Provides professional technician-level repair, maintenance, and diagnostic information, enabling significant cost savings for owners.
Manual Content Quality:
Original, complete, and intact manual used by local service/repair shops, featuring detailed diagrams and step-by-step instructions.
Competitive Analysis
Competitors:
Primarily competes with other manufacturer's 350cc 4-stroke off-road/enduro models such as Yamaha WR350F, Honda CRF300L/CRF450L (though different displacement), Husqvarna FE 350.
๐ Manual Details
Coverage Areas
Covered Models:
All Models, Engines, Trim, and Transmission Types for KTM 350 EXC-F XCF-W 2013
Page Count
Estimated Page Count:
Hundreds of Pages (specific count not provided but indicated as extensive)
Manual Type
Manual Type:
Workshop Repair Service Manual
Manual Source:
Original Factory Manual / Equivalent Professional Workshop Manual
Language
Language:
English
Format
File Format:
PDF Download
๐ Manual Coverage
Systems Covered
Engine Systems:
Engine Top End, Clutch, Engine Lubrication System, Fuel System, Cooling System
Detailed gear ratios for all 6 speeds provided in the manual.
๐ Dimensions
Weights
Dry Weight:
Approximately 115.5 kg (254.6 lbs) - may vary slightly by model variant.
Fuel Tank Capacity:
Approximately 9.5 liters (2.5 gallons)
๐ก๏ธ Safety Features
Passive Features
Frame Construction:
Central double-cradle-type 25CrMo4 steel trellis frame
Active Features
Braking System Front:
Disc brake with ByBre caliper (2-piston), disc diameter approximately 260mm
Braking System Rear:
Disc brake with ByBre caliper (1-piston), disc diameter approximately 220mm
๐ก Technology Features
Infotainment
Instrumentation:
Digital LCD instrument cluster displaying speed, RPM, trip meters, engine hours, and warning lights.
Driver Assistance
Traction Control:
Not typically featured on this specific model/year's enduro variant, focus is on rider control.
Connectivity
Diagnostic Port:
Diagnostic connector for ECU access and troubleshooting is present, detailed in the manual's electrical section.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific interval (typically every 10-15 operating hours or annually)
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions, per manual instructions.
Valve Clearance Check:
Refer to manual for specific interval (e.g., every 50-100 operating hours)
Fluid Specifications
Engine Oil Type:
Specific KTM-recommended motorcycle engine oil, viscosity grade and API service classification detailed in manual (e.g., Motorex Power Synt 4T 10W/40 or equivalent).
Coolant Type:
Specific KTM-recommended coolant mixture (e.g., 50% distilled water and 50% ethylene glycol-based coolant).
Brake Fluid Type:
DOT 4 brake fluid specified for hydraulic clutch and brake systems.
Clutch Fluid Type:
Same as brake fluid, typically DOT 4.
Engine Oil Capacity:
Refer to manual for exact capacity (typically around 1.1 liters).
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, clutch plates, wheel bearings, fork seals. Manual provides guidance on inspection and replacement.
Potential Electrical Concerns:
While generally reliable, electrical connections and grounds are crucial in off-road environments and are thoroughly covered in the manual's electrical section.
๐ Vehicle History
Brand Heritage
Brand Focus:
KTM is renowned for its off-road and competition motorcycles, emphasizing 'Ready to Race' performance.
Model Evolution
Model Lineage:
The EXC-F series represents KTM's modern 4-stroke enduro platform, continuously evolving with engine technology and chassis improvements. The 2013 model reflects advancements in fuel injection and engine management.
๐ Awards & Recognition
Recognitions
Media Reviews:
KTM EXC-F models are consistently praised by motorcycle media for their performance, handling, and off-road capability, often winning comparative shootouts.