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KTM 450 505 SX-F 2007 Service Repair Workshop Manual

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$133.00
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$133.00
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Basic Information Identification Make: KTM Model: 450 SX-F / 505 SX-F Year: 2007 Product Type: Service Repair Workshop Manual Codes Engine Codes: LC4 Single Cylinder (450cc and 505cc variants) Introduction Market Position Target Audience: KTM SX-F owners with basic mechanical skills, independent repair shops, and professional KTM dealerships. Vehicle Segment: Competition Motocross Motorcycle. Competitive Analysis Manual Competitiveness: Provides the same information as official KTM dealer service manuals, offering significant cost savings for DIY repairs and informed decision-making for owners. Key Features Feature Highlight 1: Step-by-step instructions with diagrams and illustrations for clear guidance. Feature Highlight 2: Includes detailed wiring schematics for electrical system diagnostics. Feature Highlight 3: Vehicle-specific information, not generic repair advice. Manual Details Coverage Areas Coverage Scope: Comprehensive service, repair, troubleshooting, and maintenance for KTM 450 SX-F and 505 SX-F 2007 models. Additional Coverage: General information, specifications, lubrication, cooling system, fuel system, steering, shocks, bodywork, intake & exhaust, electrical system, advanced troubleshooting. Page Count Estimated Page Count: Highly detailed, likely exceeding 500 pages based on comprehensive coverage. Manual Type Manual Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format File Format: PDF Download Manual Coverage Systems Covered Engine System: Engine specifications, removal/installation, internal components, tuning, cooling system, lubrication, fuel system (carburetor tuning and component service). Transmission Drivetrain: Transmission service, gears, clutch, drive chain inspection, adjustment, sprockets. Chassis Suspension: Steering system, front forks (shocks), rear suspension, linkage, bearings. Electrical System: Wiring schematic, ignition system, lighting, charging system, troubleshooting electrical faults. Bodywork Frame: Bodywork components, fairings, seat, fuel tank, frame inspection and repair. Intake Exhaust: Intake system components, air filter, exhaust system service and inspection. Procedures Included Maintenance Procedures: Routine maintenance, periodic checks and adjustments, lubrication schedules, fluid changes, filter replacements, valve clearance checks. Repair Procedures: Step-by-step repair instructions for all major components and systems, including engine rebuilds, suspension overhauls, and electrical diagnostics. Troubleshooting: Advanced troubleshooting guides for identifying and resolving common and uncommon issues, with diagnostic procedures. Engine Rebuild Procedure: Detailed steps for engine disassembly, inspection, component replacement (pistons, rings, valves, bearings), and reassembly. Suspension Overhaul: Procedures for disassembling, servicing, and reassembling front forks and rear shock absorbers, including fluid changes and seal replacement. Electrical Troubleshooting: Systematic diagnosis of electrical issues using the provided wiring schematic, covering ignition, charging, and lighting circuits. Technical Depth Depth Of Information: Professional-level technical detail, including torque specifications, clearances, diagnostic fault codes (if applicable), and detailed component diagrams. Manual Specifications File Format Printability: Yes, individual pages are printable. Compatibility: Compatible with all versions of Windows and Mac. Software Requirement: Adobe PDF Reader. Print Quality Digital Quality: High-resolution PDF suitable for digital viewing and printing. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled. Displacement 450: Approximately 449.3 cc Displacement 505: Approximately 477.3 cc (often marketed as 505cc) Performance Horsepower Peak 450: Refer to manual for exact specifications, typically around 50-55 HP stock. Torque Peak 450: Refer to manual for exact specifications, typically around 45-50 Nm stock. Horsepower Peak 505: Refer to manual for exact specifications, typically slightly higher than 450cc variant, around 55-60 HP stock. Torque Peak 505: Refer to manual for exact specifications, typically higher than 450cc variant, around 50-55 Nm stock. Fuel System Fuel Delivery: Carburetor (Keihin FCR MX series typically) Fuel Type: Unleaded gasoline Engine Component Cooling System Type: Liquid-cooled (radiators and coolant) Lubrication System Type: Wet sump with oil pump. Carburetor Model: Likely Keihin FCR 40 or similar performance carburetors. Transmission Standard Transmission Type: 4-speed manual (common for SX-F models of this era). Optional Optional Transmission: N/A (typically single configuration for SX-F racing models) Features Clutch Type: Wet multi-plate clutch. Dimensions Exterior Frame Type: Chromium-molybdenum steel central tube frame. Weights Dry Weight Approx: Refer to manual for exact specifications, typically around 105-110 kg (231-242 lbs) dry. Safety Features Ratings Safety Rating Context: Off-road motorcycles are not subject to the same formal crash safety ratings as passenger vehicles. Active Features Braking System Front: Hydraulic disc brake with Brembo caliper. Braking System Rear: Hydraulic disc brake with Brembo caliper. Passive Features Handlebar Design: Fatbar handlebars (e.g., Renthal) with integrated handguards for impact absorption and protection. Technology Features Infotainment Infotainment System: N/A (Pure performance motocross bike, lacks typical infotainment features). Driver Assistance Driver Assistance Features: N/A (Focus on rider control and mechanical performance). Connectivity Connectivity Features: N/A Maintenance Service Intervals Oil Change Interval: Refer to manual for specific hours or mileage, typically every 10-20 hours of hard riding. Air Filter Cleaning: Frequent cleaning and oiling required, especially in dusty conditions. Valve Clearance Check: Refer to manual, typically every 20-30 hours of riding. Fluid Specifications Engine Oil Type: Refer to manual for specific viscosity (e.g., SAE 10W-40) and API service classification (e.g., SG or higher), usually motorcycle-specific. Coolant Type: Ethylene glycol-based coolant, typically a 50/50 mix...
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KTM 450 505 SX-F 2007 Service Repair Workshop Manual
Basic Information
Identification
Make: KTM
Model: 450 SX-F / 505 SX-F
Year: 2007
Product Type: Service Repair Workshop Manual
Codes
Engine Codes: LC4 Single Cylinder (450cc and 505cc variants)
Introduction
Market Position
Target Audience: KTM SX-F owners with basic mechanical skills, independent repair shops, and professional KTM dealerships.
Vehicle Segment: Competition Motocross Motorcycle.
Competitive Analysis
Manual Competitiveness: Provides the same information as official KTM dealer service manuals, offering significant cost savings for DIY repairs and informed decision-making for owners.
Key Features
Feature Highlight 1: Step-by-step instructions with diagrams and illustrations for clear guidance.
Feature Highlight 2: Includes detailed wiring schematics for electrical system diagnostics.
Feature Highlight 3: Vehicle-specific information, not generic repair advice.
Manual Details
Coverage Areas
Coverage Scope: Comprehensive service, repair, troubleshooting, and maintenance for KTM 450 SX-F and 505 SX-F 2007 models.
Additional Coverage: General information, specifications, lubrication, cooling system, fuel system, steering, shocks, bodywork, intake & exhaust, electrical system, advanced troubleshooting.
Page Count
Estimated Page Count: Highly detailed, likely exceeding 500 pages based on comprehensive coverage.
Manual Type
Manual Type: Workshop Manual / Service Manual / Repair Manual
Language
Language: English
Format
File Format: PDF Download
Manual Coverage
Systems Covered
Engine System: Engine specifications, removal/installation, internal components, tuning, cooling system, lubrication, fuel system (carburetor tuning and component service).
Transmission Drivetrain: Transmission service, gears, clutch, drive chain inspection, adjustment, sprockets.
Chassis Suspension: Steering system, front forks (shocks), rear suspension, linkage, bearings.
Electrical System: Wiring schematic, ignition system, lighting, charging system, troubleshooting electrical faults.
Bodywork Frame: Bodywork components, fairings, seat, fuel tank, frame inspection and repair.
Intake Exhaust: Intake system components, air filter, exhaust system service and inspection.
Procedures Included
Maintenance Procedures: Routine maintenance, periodic checks and adjustments, lubrication schedules, fluid changes, filter replacements, valve clearance checks.
Repair Procedures: Step-by-step repair instructions for all major components and systems, including engine rebuilds, suspension overhauls, and electrical diagnostics.
Troubleshooting: Advanced troubleshooting guides for identifying and resolving common and uncommon issues, with diagnostic procedures.
Engine Rebuild Procedure: Detailed steps for engine disassembly, inspection, component replacement (pistons, rings, valves, bearings), and reassembly.
Suspension Overhaul: Procedures for disassembling, servicing, and reassembling front forks and rear shock absorbers, including fluid changes and seal replacement.
Electrical Troubleshooting: Systematic diagnosis of electrical issues using the provided wiring schematic, covering ignition, charging, and lighting circuits.
Technical Depth
Depth Of Information: Professional-level technical detail, including torque specifications, clearances, diagnostic fault codes (if applicable), and detailed component diagrams.
Manual Specifications
File Format
Printability: Yes, individual pages are printable.
Compatibility: Compatible with all versions of Windows and Mac.
Software Requirement: Adobe PDF Reader.
Print Quality
Digital Quality: High-resolution PDF suitable for digital viewing and printing.
Binding Type
Binding Type: N/A (Digital PDF)
Paper Type
Paper Type: N/A (Digital PDF)
Engine Specifications
Primary Engine
Engine Type: Four-stroke, single-cylinder, liquid-cooled.
Displacement 450: Approximately 449.3 cc
Displacement 505: Approximately 477.3 cc (often marketed as 505cc)
Performance
Horsepower Peak 450: Refer to manual for exact specifications, typically around 50-55 HP stock.
Torque Peak 450: Refer to manual for exact specifications, typically around 45-50 Nm stock.
Horsepower Peak 505: Refer to manual for exact specifications, typically slightly higher than 450cc variant, around 55-60 HP stock.
Torque Peak 505: Refer to manual for exact specifications, typically higher than 450cc variant, around 50-55 Nm stock.
Fuel System
Fuel Delivery: Carburetor (Keihin FCR MX series typically)
Fuel Type: Unleaded gasoline
Engine Component
Cooling System Type: Liquid-cooled (radiators and coolant)
Lubrication System Type: Wet sump with oil pump.
Carburetor Model: Likely Keihin FCR 40 or similar performance carburetors.
Transmission
Standard
Transmission Type: 4-speed manual (common for SX-F models of this era).
Optional
Optional Transmission: N/A (typically single configuration for SX-F racing models)
Features
Clutch Type: Wet multi-plate clutch.
Dimensions
Exterior
Frame Type: Chromium-molybdenum steel central tube frame.
Weights
Dry Weight Approx: Refer to manual for exact specifications, typically around 105-110 kg (231-242 lbs) dry.
Safety Features
Ratings
Safety Rating Context: Off-road motorcycles are not subject to the same formal crash safety ratings as passenger vehicles.
Active Features
Braking System Front: Hydraulic disc brake with Brembo caliper.
Braking System Rear: Hydraulic disc brake with Brembo caliper.
Passive Features
Handlebar Design: Fatbar handlebars (e.g., Renthal) with integrated handguards for impact absorption and protection.
Technology Features
Infotainment
Infotainment System: N/A (Pure performance motocross bike, lacks typical infotainment features).
Driver Assistance
Driver Assistance Features: N/A (Focus on rider control and mechanical performance).
Connectivity
Connectivity Features: N/A
Maintenance
Service Intervals
Oil Change Interval: Refer to manual for specific hours or mileage, typically every 10-20 hours of hard riding.
Air Filter Cleaning: Frequent cleaning and oiling required, especially in dusty conditions.
Valve Clearance Check: Refer to manual, typically every 20-30 hours of riding.
Fluid Specifications
Engine Oil Type: Refer to manual for specific viscosity (e.g., SAE 10W-40) and API service classification (e.g., SG or higher), usually motorcycle-specific.
Coolant Type: Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Refer to manual for specific KTM recommended coolant.
Brake Fluid Type: DOT 4 brake fluid.
Clutch Fluid Type: Hydraulic clutch fluid (typically DOT 4 brake fluid or specific mineral oil depending on the system's design, manual will specify).
Known Issues
Common Issue 1: Potential for clutch wear due to aggressive riding style.
Common Issue 2: Regular chain and sprocket maintenance is crucial for drivetrain longevity.
Common Issue 3: Suspension seal maintenance and oil changes are vital for optimal performance.
Vehicle History
Brand Heritage
Brand Focus: KTM is renowned for its off-road racing heritage, particularly in motocross and enduro.
Model Evolution
Sx-F Lineage: The SX-F series represents KTM's premier motocross competition line, emphasizing performance and agility.
Production
Production Era: The 2007 model is part of the generation that saw significant development in KTM's four-stroke motocross technology.
Awards & Recognition
Recognitions
Motocross Performance: KTM SX-F models are consistently competitive in professional motocross championships, reflecting strong engineering and performance.
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