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KTM 450 505 SX-F SXS-F 2007 Service Repair Workshop Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: KTM Model: 450 SX-F / SXS-F Year: 2007 Vehicle Type: Motocross Motorcycle Generation Generation Identifier: 2007 Model Year Codes Engine Code Series: LC4 (Single-cylinder, 4-stroke) 👋 Introduction Market Position Positioning: High-performance motocross racing machines, targeted at competitive riders and enthusiasts. Competitive Analysis Competitors 2007: Honda CRF450R, Yamaha YZ450F, Suzuki RM-Z450, Kawasaki KX450F. Key Features Engine Architecture: Powerful single-cylinder 4-stroke engine known for its strong mid-range and top-end power delivery. Chassis Design: Lightweight and agile chromoly steel frame, premium WP suspension components, performance-oriented ergonomics. Manual Value Proposition: Provides dealership-level repair and maintenance information, enabling cost savings for owners and independent workshops. 📋 Manual Details Coverage Areas Primary Coverage: Full Service, Repair, and Troubleshooting Specific Models Covered: KTM 450 SX-F, KTM 450 SXS-F, KTM 505 SX-F, KTM 505 SXS-F Page Count Estimated Page Count: Detailed, full coverage (specific page count not provided but implied to be comprehensive) Manual Type Type: Service Repair Workshop Manual Language Language: English Format File Format: PDF Download Compatibility: Compatible with all versions of Windows and Mac. Reader Requirement: Requires Adobe PDF Reader or compatible software. Download Speed: Speed Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine specifications, engine removal and installation, internal component repair (pistons, valves, crankshaft), cylinder head service. Fuel System: Fuel system diagnosis, carburetor (or injection if applicable for the year) adjustment and repair, fuel pump, fuel tank, lines. Cooling System: Cooling system diagnosis, radiator, coolant, water pump, hoses, thermostat (if equipped). Transmission Drivetrain: Transmission service, gear inspection, clutch operation, drive chain and sprocket maintenance, lubrication. Suspension: Front fork (shocks) service and adjustment, rear shock absorber service, linkage maintenance. Electrical System: Wiring schematic, ignition system, lighting, charging system (stator, regulator/rectifier), battery, troubleshooting electrical faults. Bodywork Chassis: Body panel removal and installation, frame inspection, steering system service, seat, handlebars. Brakes: Brake system inspection, pad replacement, fluid service, caliper and master cylinder maintenance. Intake Exhaust: Air filter service, exhaust system inspection and maintenance. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, general inspections, lubrication points. Troubleshooting: Advanced troubleshooting for common and uncommon issues, diagnostic procedures. Rebuilds: Complete engine rebuild procedures, transmission overhaul, suspension component overhauls. Adjustments: Periodic checks and adjustments for various systems (e.g., clutch, throttle, brakes, suspension sag). Diagnostics: Step-by-step diagnostic guides for identifying malfunctions. Specification Tables: Detailed specification tables for all components and systems are included. Technical Depth Depth: Comprehensive. Covers everything from basic maintenance to complete engine and chassis overhauls. Includes detailed diagrams and schematics. Diagrams Illustrations: Includes detailed diagrams, step-by-step illustrations, and exploded views for component identification and assembly. Wiring Schematic Detail: Comprehensive wiring diagrams provided for troubleshooting and understanding the electrical system. 📊 Manual Specifications File Format Quality: High-resolution PDF, suitable for viewing on various devices. Print Quality Printable: Yes, all pages are printable for workshop use. Binding Type Binding: Digital (PDF Download) - No physical binding. Paper Type Paper Type For Printout: User-printable on standard paper stock. ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke, liquid-cooled Displacement 450: Approximately 449.3 cc Displacement 505: Approximately 504.7 cc Bore X Stroke 450: Typically around 97.0 mm x 60.8 mm (refer to manual for exact figures) Bore X Stroke 505: Typically around 97.0 mm x 67.3 mm (refer to manual for exact figures) Compression Ratio: High compression ratio, typically above 11.0:1 (refer to manual for exact figures) Valvetrain: SOHC (Single Overhead Camshaft), 4 valves Carburetor Model: Keihin FCR 39 MX (standard for 450, 505 may differ, consult manual) Performance Horsepower Estimate: Estimated 50+ HP at peak (specific figures vary, consult manual) Torque Estimate: Strong mid-range torque delivery (specific figures vary, consult manual) Fuel System Fuel Delivery: Carburetor (Keihin FCR 39 MX for most 450 models, check manual for specifics) Fuel Type: Unleaded gasoline, octane rating specified in manual (typically 95 RON or higher) 🔧 Transmission Standard Transmission Type: Constant mesh, 5-speed Optional Optional Transmissions: Not applicable for this model year's SX/SXS-F variants. Features Clutch Type: Hydraulically operated, multi-plate wet clutch Gear Ratios: Specific gear ratios are detailed within the manual for optimal performance tuning. 📐 Dimensions Exterior Wheelbase: Typically around 1475 mm (refer to manual for precise measurement) Seat Height: Approximately 960 mm (refer to manual for precise measurement) Weights Dry Weight 450: Approximately 105.5 kg (refer to manual for precise figures) Dry Weight 505: Approximately 106 kg (refer to manual for precise figures) 🛡️ Safety Features Ratings Safety Ratings: Not applicable as this is a competition off-road motorcycle; road safety certifications do not apply. Active Features Braking System: Hydraulic disc brakes front and rear, Brembo components often utilized. Passive Features Frame Construction: High-strength chromoly steel trellis frame designed for rigidity and rider feedback. 💡 Technology Features Infotainment Infotainment System: Not applicable for this competition motorcycle. Focus is on performance. Driver Assistance Assistance Systems: Not applicable. This is a purebred competition machine. Connectivity Connectivity Features:...
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KTM 450 505 SX-F SXS-F 2007 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
KTM
Model:
450 SX-F / SXS-F
Year:
2007
Vehicle Type:
Motocross Motorcycle
Generation
Generation Identifier:
2007 Model Year
Codes
Engine Code Series:
LC4 (Single-cylinder, 4-stroke)
👋 Introduction
Market Position
Positioning:
High-performance motocross racing machines, targeted at competitive riders and enthusiasts.
Competitive Analysis
Competitors 2007:
Honda CRF450R, Yamaha YZ450F, Suzuki RM-Z450, Kawasaki KX450F.
Key Features
Engine Architecture:
Powerful single-cylinder 4-stroke engine known for its strong mid-range and top-end power delivery.
Chassis Design:
Lightweight and agile chromoly steel frame, premium WP suspension components, performance-oriented ergonomics.
Manual Value Proposition:
Provides dealership-level repair and maintenance information, enabling cost savings for owners and independent workshops.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service, Repair, and Troubleshooting
Specific Models Covered:
KTM 450 SX-F, KTM 450 SXS-F, KTM 505 SX-F, KTM 505 SXS-F
Page Count
Estimated Page Count:
Detailed, full coverage (specific page count not provided but implied to be comprehensive)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF Download
Compatibility:
Compatible with all versions of Windows and Mac.
Reader Requirement:
Requires Adobe PDF Reader or compatible software.
Download Speed:
Speed Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine specifications, engine removal and installation, internal component repair (pistons, valves, crankshaft), cylinder head service.
Fuel System:
Fuel system diagnosis, carburetor (or injection if applicable for the year) adjustment and repair, fuel pump, fuel tank, lines.
Cooling System:
Cooling system diagnosis, radiator, coolant, water pump, hoses, thermostat (if equipped).
Transmission Drivetrain:
Transmission service, gear inspection, clutch operation, drive chain and sprocket maintenance, lubrication.
Suspension:
Front fork (shocks) service and adjustment, rear shock absorber service, linkage maintenance.
Electrical System:
Wiring schematic, ignition system, lighting, charging system (stator, regulator/rectifier), battery, troubleshooting electrical faults.
Bodywork Chassis:
Body panel removal and installation, frame inspection, steering system service, seat, handlebars.
Brakes:
Brake system inspection, pad replacement, fluid service, caliper and master cylinder maintenance.
Intake Exhaust:
Air filter service, exhaust system inspection and maintenance.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, general inspections, lubrication points.
Troubleshooting:
Advanced troubleshooting for common and uncommon issues, diagnostic procedures.
Rebuilds:
Complete engine rebuild procedures, transmission overhaul, suspension component overhauls.
Adjustments:
Periodic checks and adjustments for various systems (e.g., clutch, throttle, brakes, suspension sag).
Diagnostics:
Step-by-step diagnostic guides for identifying malfunctions.
Specification Tables:
Detailed specification tables for all components and systems are included.
Technical Depth
Depth:
Comprehensive. Covers everything from basic maintenance to complete engine and chassis overhauls. Includes detailed diagrams and schematics.
Diagrams Illustrations:
Includes detailed diagrams, step-by-step illustrations, and exploded views for component identification and assembly.
Wiring Schematic Detail:
Comprehensive wiring diagrams provided for troubleshooting and understanding the electrical system.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, suitable for viewing on various devices.
Print Quality
Printable:
Yes, all pages are printable for workshop use.
Binding Type
Binding:
Digital (PDF Download) - No physical binding.
Paper Type
Paper Type For Printout:
User-printable on standard paper stock.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke, liquid-cooled
Displacement 450:
Approximately 449.3 cc
Displacement 505:
Approximately 504.7 cc
Bore X Stroke 450:
Typically around 97.0 mm x 60.8 mm (refer to manual for exact figures)
Bore X Stroke 505:
Typically around 97.0 mm x 67.3 mm (refer to manual for exact figures)
Compression Ratio:
High compression ratio, typically above 11.0:1 (refer to manual for exact figures)
Valvetrain:
SOHC (Single Overhead Camshaft), 4 valves
Carburetor Model:
Keihin FCR 39 MX (standard for 450, 505 may differ, consult manual)
Performance
Horsepower Estimate:
Estimated 50+ HP at peak (specific figures vary, consult manual)
Torque Estimate:
Strong mid-range torque delivery (specific figures vary, consult manual)
Fuel System
Fuel Delivery:
Carburetor (Keihin FCR 39 MX for most 450 models, check manual for specifics)
Fuel Type:
Unleaded gasoline, octane rating specified in manual (typically 95 RON or higher)
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 5-speed
Optional
Optional Transmissions:
Not applicable for this model year's SX/SXS-F variants.
Features
Clutch Type:
Hydraulically operated, multi-plate wet clutch
Gear Ratios:
Specific gear ratios are detailed within the manual for optimal performance tuning.
📐 Dimensions
Exterior
Wheelbase:
Typically around 1475 mm (refer to manual for precise measurement)
Seat Height:
Approximately 960 mm (refer to manual for precise measurement)
Weights
Dry Weight 450:
Approximately 105.5 kg (refer to manual for precise figures)
Dry Weight 505:
Approximately 106 kg (refer to manual for precise figures)
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable as this is a competition off-road motorcycle; road safety certifications do not apply.
Active Features
Braking System:
Hydraulic disc brakes front and rear, Brembo components often utilized.
Passive Features
Frame Construction:
High-strength chromoly steel trellis frame designed for rigidity and rider feedback.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable for this competition motorcycle. Focus is on performance.
Driver Assistance
Assistance Systems:
Not applicable. This is a purebred competition machine.
Connectivity
Connectivity Features:
Not applicable.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific hours or mileage, typically every 10-15 hours of hard use for race bikes.
Air Filter Cleaning:
Frequent cleaning/replacement recommended, often after every few riding sessions depending on conditions.
Valve Clearance Check:
Refer to manual for interval, typically in the range of 20-40 hours of use.
Fluid Specifications
Engine Oil Type:
High-quality synthetic motorcycle oil, viscosity grade specified in manual (e.g., 10W-50 or 15W-50).
Coolant Type:
Specific coolant mixture, usually a 50/50 mix of ethylene glycol and distilled water, or a pre-mixed coolant. Consult manual for KTM-specific recommendations.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Clutch Fluid Type:
Mineral oil (e.g., Magura Blood) for hydraulically actuated clutch. Specific type is critical.
Engine Oil Capacity:
Refer to manual for exact capacity, typically around 0.7 - 0.8 liters for engine oil.
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, tires, fork seals, wheel bearings, piston rings, valve guides due to high-stress operation.
Engine Care:
Regular oil and filter changes are critical for engine longevity. Overheating can lead to premature wear.
📚 Vehicle History
Brand Heritage
Brand Focus:
KTM is renowned for its off-road racing pedigree and performance-oriented motorcycles.
Model Evolution
Sx Sxs F Lineage:
The SX-F and SXS-F lines represent KTM's premier motocross and supercross competition models, continuously developed for racing dominance.
Production
Manufacturing Location:
Austria (KTM AG)
🏆 Awards & Recognition
Recognitions
Racing Success:
KTM SX-F models have a history of success in professional motocross and supercross championships.
Ratings
Industry Perception:
Highly regarded for their powerful engines and advanced chassis/suspension, often considered best-in-class for their era.
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