KTM 690 Enduro R 2011 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: KTM Model: 690 Enduro R Year: 2011 Product Name: KTM 690 Enduro R 2011 Workshop Service Repair Manual PDF Download Generation Generation: First Generation (2008-2018) 👋 Introduction Market Position Motorcycle Segment: Dual-sport / Adventure Motorcycle Competitive Analysis Key Competitors 2011: • BMW G 650 GS Sertão • Honda XR650L • KTM 690 SMC R (on-road bias) • Yamaha WR250R Key Features Vehicle Key Attributes: • Lightweight and agile for off-road capability • Powerful single-cylinder engine • Long-travel suspension • Road-legal for dual-sport use 📋 Manual Details Coverage Areas Main Coverage Areas: • General Information • Fuel System • Cooling System • Engine Top End • Clutch • Engine Lubrication System • Engine Removal/Installation • Crankshaft/Transmission • Wheels/Tires • Final Drive • Brakes • Suspension • Steering • Frame • Electrical System • Appendix Page Count Estimated Page Count: Hundreds of pages (specific count not provided but implied to be substantial) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Covered Systems: • Engine Mechanical (Top End, Lubrication) • Fuel System • Cooling System • Clutch System • Drivetrain (Transmission, Final Drive) • Chassis (Frame, Steering, Wheels/Tires) • Braking System • Suspension System • Electrical System Procedures Included Included Procedures: • Disassembly and Reassembly • Maintenance • Repair • Troubleshooting • Component Inspection • Adjustment • Torque Specifications • Wiring Diagram Analysis • Service Procedures Technical Depth Technical Depth: Comprehensive (from general information to complete disassembly and repair procedures) 📊 Manual Specifications File Format PDF Quality: Professional quality, in-depth Print Quality Printability: Printable without restriction (entire manual or selected pages) Binding Type Binding Type Simulated: Digital Download (printable) Paper Type Paper Type Simulated: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke, liquid-cooled Performance Engine Displacement: 654cc (approximate, specific to model year) Bore X Stroke: 100 mm x 83 mm (typical for LC4 platform of this era) Compression Ratio: 12.4:1 (typical) Peak Horsepower: Approx. 63 hp @ 7,500 rpm (factory specification) Peak Torque: Approx. 70 Nm (approx. 52 lb-ft) @ 6,000 rpm (factory specification) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Keihin throttle body Fuel Type: Unleaded gasoline, minimum 95 octane (RON) Fuel Tank Capacity: 12 Liters (approx. 3.17 US gallons) Engine Lubrication System Oil Type: High-quality motorcycle-specific 4-stroke engine oil (e.g., Motorex Power Synth 4T 10W-50, or equivalent JASO MA certified) Oil Capacity With Filter Change: Approx. 1.7 Liters Oil Filter Part Number: Typically KTM Part Number 77001015000 or equivalent 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh Clutch Type: Wet multi-disc clutch, hydraulically actuated (ATORQ clutch system) Features Clutch Fluid Type: DOT 4 brake fluid (as per KTM specifications for hydraulic clutch systems) Transmission Oil Type: Gear oil, SAE 75W/80 API GL-4 (KTM recommends specific gear oils, check manual for details) Transmission Oil Capacity: Approx. 0.8 Liters 📐 Dimensions Exterior Seat Height: Approx. 910 mm (35.8 inches) Ground Clearance: Approx. 262 mm (10.3 inches) Weights Dry Weight: Approx. 144 kg (317.5 lbs) Kerb Weight Approx: Approx. 157 kg (346.1 lbs) with full fluids and tank Wheelbase: Approx. 1,480 mm (58.3 inches) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety ratings are typically not standardized like cars) Active Features Braking System Front: Disc brake, 300mm diameter, 4-piston radial fixed caliper (Brembo) Braking System Rear: Disc brake, 240mm diameter, 1-piston floating caliper (Brembo) ABS: Optional (may be available depending on market and specific sub-model) Passive Features Lighting: Halogen headlight, LED tail light 💡 Technology Features Infotainment Instrumentation: Digital LCD display with tachometer, speedometer, odometer, trip meters, clock, and diagnostic indicators. Driver Assistance ABS Availability: Optional (as mentioned in safety section, crucial for informed purchase/maintenance) Connectivity Connectivity Features: N/A (no modern connectivity features like Bluetooth or smartphone integration on this model) Engine Management Engine Control Unit: ECU with mapping for performance and emissions control, accessible via diagnostic tools for advanced troubleshooting. 🔧 Maintenance Service Intervals Oil And Filter Change Interval: Every 7,500 km (4,660 miles) or annually, whichever comes first (refer to manual for precise interval based on usage type) Air Filter Cleaning Interval: Regular inspection and cleaning, especially after off-road use (frequency dependent on conditions) Spark Plug Replacement Interval: Typically 15,000 km (9,320 miles) or as specified by KTM Valve Clearance Check Interval: Every 7,500 km (4,660 miles) or as specified Fluid Specifications Coolant Type: Mixture of distilled water and anti-freeze/anti-corrosion additive (typically a silicate-free, ethylene glycol-based coolant) Brake Fluid Type: DOT 4 Known Issues Common Wear Items: • Clutch plates (heavy use) • Sprockets and chain • Brake pads • Fork seals (off-road abuse) • Air filter clogging (depending on conditions) Potential Electrical Gremlins: While generally robust, some owners report occasional issues with connectors or switches, particularly after prolonged exposure to dirt and water. The manual's electrical section...
Optional (may be available depending on market and specific sub-model)
Passive Features
Lighting:
Halogen headlight, LED tail light
💡 Technology Features
Infotainment
Instrumentation:
Digital LCD display with tachometer, speedometer, odometer, trip meters, clock, and diagnostic indicators.
Driver Assistance
ABS Availability:
Optional (as mentioned in safety section, crucial for informed purchase/maintenance)
Connectivity
Connectivity Features:
N/A (no modern connectivity features like Bluetooth or smartphone integration on this model)
Engine Management
Engine Control Unit:
ECU with mapping for performance and emissions control, accessible via diagnostic tools for advanced troubleshooting.
🔧 Maintenance
Service Intervals
Oil And Filter Change Interval:
Every 7,500 km (4,660 miles) or annually, whichever comes first (refer to manual for precise interval based on usage type)
Air Filter Cleaning Interval:
Regular inspection and cleaning, especially after off-road use (frequency dependent on conditions)
Spark Plug Replacement Interval:
Typically 15,000 km (9,320 miles) or as specified by KTM
Valve Clearance Check Interval:
Every 7,500 km (4,660 miles) or as specified
Fluid Specifications
Coolant Type:
Mixture of distilled water and anti-freeze/anti-corrosion additive (typically a silicate-free, ethylene glycol-based coolant)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
• Clutch plates (heavy use)
• Sprockets and chain
• Brake pads
• Fork seals (off-road abuse)
• Air filter clogging (depending on conditions)
Potential Electrical Gremlins:
While generally robust, some owners report occasional issues with connectors or switches, particularly after prolonged exposure to dirt and water. The manual's electrical section and troubleshooting guide are invaluable.
📚 Vehicle History
Brand Heritage
Brand Focus:
KTM is renowned for its off-road racing heritage, particularly in motocross, enduro, and Dakar Rally
Model Evolution
690 Enduro R Evolution:
The 690 Enduro R is part of KTM's LC4 'Hard Enduro' lineage, offering a potent single-cylinder platform for both off-road adventure and street legality. The 2011 model represents an evolution of this platform, incorporating refinements over previous iterations.
Production
Manufacturing Location:
Austria (KTM motorcycles are typically manufactured in Austria)
🏆 Awards & Recognition
Recognitions
Awards Certifications:
N/A (specific awards for this model year are not commonly advertised; focus is on performance and capability)