The 690 Enduro R, produced in 2010, is a highly capable dual-sport motorcycle engineered for riders who demand both off-road prowess and on-road versatility. Building on extensive off-road racing heritage, this model features a powerful LC4 single-cylinder engine, renowned for its robust performance and torque. Its design emphasizes true off-road capability with long-travel WP adjustable suspension and a durable chromium-molybdenum steel trellis frame. Coupled with high-performance Brembo brakes and an optional, disengageable ABS system, the 690 Enduro R offers exceptional control and confidence across diverse terrains, making it a standout choice in the adventure motorcycle segment. This comprehensive Workshop Service Repair Manual provides in-depth guidance for the maintenance and repair of your 2010 690 Enduro R. It covers all essential systems, including full engine mechanicals, fuel injection, transmission, cooling, brakes, suspension, and electrical systems, complete with detailed wiring diagrams. The manual includes step-by-step procedures for routine maintenance, engine rebuilds, suspension overhauls, and diagnostics, offering detailed torque specifications and component tolerances. Whether you are a seasoned owner or a professional technician, this manual serves as an indispensable resource for ensuring optimal performance, reliability, and longevity of your vehicle. 🏷️ Basic Information Identification Make: KTM Model: 690 Enduro R Year: 2010 Codes Chassis Code: KTM 690 ENDURO R 2010 (EGS-XC) 👋 Introduction Market Position Segment: Dual-sport / Adventure Motorcycle Target Audience: Riders seeking off-road capability combined with on-road comfort and practicality. Competitive Analysis Key Competitors 2010: BMW G 650 GS Sertão, Honda XR650L, Kawasaki KLR650, Suzuki DR650SE. Key Features Vehicle Engine Configuration: Single-cylinder, 4-stroke, SOHC Suspension Type: WP high-quality adjustable suspension front and rear. Braking System: High-performance Brembo brakes. Off Road Bias: True off-road prowess with long-travel suspension and rugged construction. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Download Completeness: Complete Official Full Factory Service Repair Manual 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine disassembly, assembly, inspection, and repair procedures for all internal components. Engine Management: Fuel injection system (Keihin EFI), ignition system, emissions control, ECU diagnostics and troubleshooting. Transmission: Clutch operation, gear shifting mechanisms, gearbox disassembly, assembly, and inspection. Fuel System: Fuel pump, fuel filter, fuel lines, fuel tank, injector cleaning and testing. Cooling System: Radiator, cooling fan, coolant circulation, thermostat, and associated plumbing. Exhaust System: Exhaust pipes, catalytic converter, mufflers, exhaust leak testing, and component replacement. Suspension Front: WP Upside-Down (USD) forks, fork seal replacement, oil level and viscosity, damping adjustments, fork spring replacement. Suspension Rear: WP Monoshock absorber, linkage system, shock absorber service, spring preload adjustment, rebound and compression damping. Brakes Front: Brembo hydraulic disc brakes, brake caliper service, pad replacement, rotor inspection, bleeding procedures. Brakes Rear: Brembo hydraulic disc brakes, brake caliper service, pad replacement, rotor inspection, bleeding procedures. Wheels Tires: Spoke wheel maintenance, rim inspection, tire mounting and balancing, recommended tire pressures. Electrical System: Battery service, charging system (alternator, regulator/rectifier), starter motor, lighting system, fuses, relays. Wiring Diagrams: Detailed color-coded wiring diagrams for all electrical circuits and components. Frame Bodywork: Chassis inspection, frame integrity, body panel removal and installation, seat, fuel tank, fairings. Controls: Throttle control, clutch lever, brake levers, handlebar setup, footpegs. Tools Equipment: Special tools required for specific repair and maintenance procedures. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug inspection/replacement, air filter cleaning/replacement. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, error code interpretation (if applicable). Engine Rebuild: Complete step-by-step instructions for engine overhaul, including piston, cylinder, crankshaft, and valve train work. Suspension Overhaul: Detailed procedures for rebuilding front forks and rear shock absorbers. Brake System Service: Complete brake bleeding, caliper and master cylinder service, ABS system troubleshooting (if applicable). Electrical Diagnostics: Troubleshooting electrical faults, testing components, wiring harness repair. Bodywork Repair: Panel removal/installation, minor cosmetic repairs. Technical Depth Depth Level: Comprehensive Rebuild to Advanced Diagnostics Detail Level: Detailed torque specifications, clearances, and component tolerances. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (text-based PDF) Printability: Printable (full or selected pages) Digital Quality: High-resolution scans for clarity Print Quality Page Count Estimate: Hundreds of pages (specific count not provided in product info, but typical for factory manuals) Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: LC4 Single Cylinder Displacement: 654.7 cc Bore X Stroke: 102 mm x 80 mm Valvetrain: Single Overhead Camshaft (SOHC), 4 Valves Compression Ratio: 11.5:1 Performance Horsepower Hp: Approx. 56-60 HP @ 7,500 rpm (engine dependent) Torque Nm: Approx. 60-65 Nm @ 6,000 rpm (engine dependent) Fuel System Fuel Delivery: Keihin Electronic Fuel Injection (EFI) M 41-2 Fuel Type: Unleaded Gasoline (RON 95 recommended) Lubrication Oil Type Recommendation: Motorex Power Synt SAE 10W-50 or equivalent. Oil Capacity W Filter: Approx. 1.7 Liters 🔧 Transmission Standard Type: 6-speed, claw-shifted gearbox Clutch: Wet multi-disc clutch, hydraulically operated (APT - Anti-hopping Power...