The Mxer 125 and 150 ATVs, produced from 2002 to 2005, represent a robust line of vehicles designed for both on-road and off-road use. These ATVs are engineered with a focus on reliability and performance, featuring four-stroke engines available in 125cc and 150cc displacements. Their design emphasizes durability for a wide range of applications, making them suitable for enthusiasts and utility purposes alike. The Mxer series embodies a commitment to providing capable and dependable recreational and work vehicles. This comprehensive workshop service and repair manual provides detailed guidance for maintaining and repairing the Mxer 125 and 150 models from 2002-2005. It covers all essential systems, including the engine, drivetrain, chassis, and electrical components, with specific sections on lubrication, fuel delivery, ignition, and starting systems. The manual includes step-by-step maintenance procedures, complete tear-down and rebuild instructions, troubleshooting guides, and technical specifications with diagrams and torque values, ensuring owners and technicians have the resources needed for effective vehicle upkeep. 🏷️ Basic Information Identification Make: KYMCO Model: Mxer Model Variant: 125, 150 Product Type: Service Repair Manual Codes Product Name Code: 2002-2005 KYMCO Mxer 125 & Mxer 150 ATV Service Repair Manual 👋 Introduction Market Position Target Audience: DIY Enthusiasts, Independent Repair Shops, Owners seeking to maintain and repair their KYMCO Mxer ATVs Competitive Analysis Value Proposition: Provides comprehensive, dealer-level repair information at a fraction of the cost of dealership services or physical manuals. Instant download eliminates shipping delays and costs. Key Features Manual Features: Highly Detailed, Complete Workshop Coverage, Searchable PDF, Bookmarks, Index, Printable Pages 📋 Manual Details Coverage Areas Applicable Models: KYMCO Mxer 125, KYMCO Mxer 150 Applicable Years: 2002, 2003, 2004, 2005 Model Types: On Road, Off Road Page Count Total Pages: 213 Manual Type Type: Official Full Workshop Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Lubrication System, Fuel System, Engine Removal/Installation, Cylinder Head/Cylinder/Piston, Crankcase/Crankshaft, A.C. Generator, Ignition System, Starting System, Battery/Charging System Drivetrain Systems: Kick Starter/Drive Pulley/Clutch/Driven Pulley, Final Reduction/Transmission System, Drive Shaft Chassis Systems: Frame Covers/Exhaust Muffler, Front Wheel/Front Brake/Front Suspension/Steering System, Rear Wheel/Swing Arm/Hydraulic Brake, Plastics, Fenders, Body Electrical Systems: Lights/Switches, Battery/Charging System, A.C. Generator, Ignition System, Starting System, Rectifier, Coil, Magneto, Regulator Fuel Delivery Details: Carburetor specifications, adjustments, cleaning, jetting (pilot jet, slow jet, main jet, mixture screw), fuel pump (if applicable). Suspension Details: Front suspension (forks, triple trees), Rear suspension (swing arm, struts/shocks). Procedures Included Maintenance: Inspection/Adjustment, Lubrication, Fluid Changes, Valve Clearance Adjustment, Carburetor Adjustment, Idle Speed Adjustment, Coolant Change Repair Rebuild: Complete Tear Down and Rebuild, Engine Overhaul, Transmission Rebuild, Brake System Overhaul, Suspension Overhaul, Steering System Repair Troubleshooting: Diagnostic Procedures, Error Code Identification, Problem Solving, Troubleshooting Guides for Electrical and Mechanical Issues Installation: Component Installation Procedures (e.g., Engine, Transmission, Suspension Components) Technical Depth Depth: Comprehensive, Dealer-Level Repair and Maintenance Features: Pictures, Part Diagrams, Torque Specs, Schematics, Troubleshooting Charts, Reference Data Component Diagrams: Detailed part diagrams included for most assemblies. Torque Specifications: Precise torque values provided for critical fasteners and components. 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac Searchability: Searchable Text Organization: Bookmarks, Index Print Quality Printability: Printable without any restriction Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Four Stroke Performance Displacement: 125cc, 150cc (Model Dependent) Fuel System Fuel Delivery: Carburetor (implied by 'carboretor', 'carb', 'pilot jet', 'slow jet', 'main jet', 'mixture screw' tags), potentially Fuel Injection for later models not explicitly excluded. Engine Systems Cooling System: Air-cooled (common for this engine size, though not explicitly stated) Ignition Type: CDI (Capacitor Discharge Ignition) likely, supported by 'magneto' and 'stator' tags Cylinder Head Details: Cylinder head removal, inspection, valve installation, valve guides, valve seats, camshaft installation. Piston And Cylinder: Piston removal/installation, cylinder bore, piston size, oversize pistons. Crankshaft And Conrod: Crankshaft removal/installation, connecting rod (conrod) inspection and replacement. 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission implied by 'drive pulley', 'driven pulley', 'clutch' tags for ATVs) Features Gear Reduction: Includes Final Reduction System details Transmission Details Pulley System: Drive pulley, driven pulley, clutch operation and maintenance. 📐 Dimensions Exterior Width: Specific width not provided, but 'width' tag suggests it's covered in the manual Weights Dry Weight: Specific weight not provided, but 'weight' tag suggests it's covered in the manual 🛡️ Safety Features Active Features Braking System: Front and Rear Hydraulic Brakes, Front Wheel Brake Passive Features Body Structure: Frame Covers, Plastics, Fenders 💡 Technology Features Infotainment Infotainment System: Not applicable to this ATV model. Driver Assistance Driver Assistance Features: Not applicable to this ATV model. Connectivity Connectivity Options: Not applicable to this ATV model. Electrical Components Lighting: Headlights, Taillights, Indicators (covered under Lights/Switches). 🔧 Maintenance Service Intervals General Maintenance: Comprehensive schedule covered in 'INSPECTION/ADJUSTMENT' and 'LUBRICATION SYSTEM'...