KYMCO PEOPLE 250 Complete OFFICIAL Factory Service / Repair / Full Workshop Manual
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๐ท๏ธ Basic Information Identification Make: KYMCO Model: People 250 Product Type: Workshop Service & Repair Manual ๐ Introduction Market Position Market Segment: KYMCO People 250 is positioned as a practical, comfortable, and stylish maxi-scooter for urban commuting and light touring. Competitive Analysis Competitors: Competes with similar displacement scooters from brands like Yamaha (XMAX 250), Suzuki (Burgman 200/250), Honda (Forza 250), and European manufacturers like Piaggio. Key Features Design Philosophy: Emphasizes rider comfort, ease of use, cargo capacity, and reliable performance for daily use. Manual Value Proposition: Provides comprehensive, factory-authorized information essential for maintaining, diagnosing, and repairing the KYMCO People 250, empowering owners and technicians. ๐ Manual Details Coverage Areas Primary Coverage: All mechanical and electrical systems for the KYMCO People 250 Specific Systems Covered: Engine, Fuel System, Ignition System, Lubrication System, Cooling System, Transmission, Clutch, Brakes, Suspension, Steering, Electrical System, Bodywork, Troubleshooting Page Count Estimated Page Count: N/A (PDF files, variable depending on content) Manual Type Type: Official Factory Service Manual Language Language: English Format Digital Format: PDF (delivered via ZIP archive) ๐ Manual Coverage Systems Covered Engine: Comprehensive coverage including disassembly, assembly, inspection, and repair of engine components such as cylinder head, valves, pistons, crankshaft, oil pump, and timing. Fuel System: Detailed procedures for carburetor maintenance, cleaning, adjustment, fuel pump operation, fuel filter replacement, and fuel line inspection. Ignition System: Information on spark plugs, ignition coils, CDI unit, timing, and troubleshooting ignition-related faults. Cooling System: Coverage of the oil cooling system, including oil radiator, oil lines, and related components. Transmission And Drivetrain: Maintenance and repair of the automatic transmission (likely CVT), including clutch operation, belt inspection, and drive components. Brakes: Detailed procedures for brake system maintenance, including disc brake service (pads, rotors), drum brake service (shoes), brake fluid replacement, and bleeding. Suspension And Steering: Maintenance and repair of front forks, rear shock absorber, steering bearings, and related components. Electrical System: Comprehensive wiring diagrams, troubleshooting guides for lighting, starting system, charging system, and sensor diagnostics. Bodywork And Chassis: Information on body panel removal and installation, fasteners, and chassis components. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid level checks, tire pressure, spark plug replacement, air filter replacement, brake pad inspection/replacement. Troubleshooting: Systematic diagnostic procedures for common and complex issues, symptom-based troubleshooting. Repair And Rebuild: Step-by-step instructions for component disassembly, repair, reassembly, and adjustment for most vehicle systems. Specifications: Torque specifications, fluid capacities, electrical tolerances, and diagnostic values. Technical Depth Depth: Complete workshop level, suitable for professional technicians and experienced DIY mechanics. Covers everything from basic maintenance to full engine and transmission rebuilds. ๐ Manual Specifications File Format Format: PDF Searchability: Keyword searchable Print Quality Quality: Factory Quality Printability: Printable Zoom Functionality: Zoom in/out supported Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, single-cylinder (specific designation likely 'KCA4' or similar KYMCO internal code) Displacement: Approximately 250cc (Exact cc will be detailed in the manual, e.g., 257cc) Cooling System: Oil-cooled (features an oil radiator) Performance Horsepower: Typically in the range of 18-22 HP (Exact figures in manual) Torque: Typically in the range of 17-20 Nm (Exact figures in manual) Fuel System Fuel Delivery: Carbureted (Specific carburetor model and jetting detailed in manual) Recommended Fuel: Unleaded gasoline (Octane rating specified in manual) Engine Internals Bore X Stroke: Detailed in manual (typical for this class might be around 70mm x 65mm) Compression Ratio: Detailed in manual (typical around 10.0:1) ๐ง Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Drive Type: Belt drive to rear wheel Features Clutch Type: Automatic centrifugal clutch Transmission Fluid: Specific type and capacity detailed in manual (likely SAE 10W-40 motorcycle oil or specialized CVT fluid). ๐ Dimensions Exterior Length: Refer to manual for exact dimensions (typical maxi-scooter around 2000-2200 mm) Width: Refer to manual for exact dimensions (typical maxi-scooter around 750-800 mm) Height: Refer to manual for exact dimensions (typical maxi-scooter around 1400-1500 mm) Weights Dry Weight: Refer to manual for exact weight (likely around 150-170 kg) Gross Vehicle Weight Rating: Refer to manual for exact GVWR Fuel Tank Capacity: Refer to manual for exact capacity (likely around 10-12 liters) ๐ก๏ธ Safety Features Ratings Crash Test Results: N/A (Motorcycles/Scooters typically not subjected to automotive crash test standards.) Active Features Braking System: Front disc brake, Rear disc brake (ABS may be optional on some models, refer to manual) Lighting: Halogen headlights, LED taillights/turn signals (depending on specific model year/trim) Passive Features Frame Construction: Steel frame construction for rigidity and durability Tires: Tubeless tires; sizes and specifications detailed in manual (e.g., 110/70-16 front, 140/70-16 rear). ๐ก Technology Features Infotainment Audio System: Typically no integrated infotainment system on this model. Optional accessory ports for chargers may exist. Driver Assistance ABS: Antilock Braking System (ABS) was often an optional feature on certain model years or trims. The manual will specify...
KYMCO People 250 is positioned as a practical, comfortable, and stylish maxi-scooter for urban commuting and light touring.
Competitive Analysis
Competitors:
Competes with similar displacement scooters from brands like Yamaha (XMAX 250), Suzuki (Burgman 200/250), Honda (Forza 250), and European manufacturers like Piaggio.
Key Features
Design Philosophy:
Emphasizes rider comfort, ease of use, cargo capacity, and reliable performance for daily use.
Manual Value Proposition:
Provides comprehensive, factory-authorized information essential for maintaining, diagnosing, and repairing the KYMCO People 250, empowering owners and technicians.
๐ Manual Details
Coverage Areas
Primary Coverage:
All mechanical and electrical systems for the KYMCO People 250
Comprehensive coverage including disassembly, assembly, inspection, and repair of engine components such as cylinder head, valves, pistons, crankshaft, oil pump, and timing.
Fuel System:
Detailed procedures for carburetor maintenance, cleaning, adjustment, fuel pump operation, fuel filter replacement, and fuel line inspection.
Ignition System:
Information on spark plugs, ignition coils, CDI unit, timing, and troubleshooting ignition-related faults.
Cooling System:
Coverage of the oil cooling system, including oil radiator, oil lines, and related components.
Transmission And Drivetrain:
Maintenance and repair of the automatic transmission (likely CVT), including clutch operation, belt inspection, and drive components.
Brakes:
Detailed procedures for brake system maintenance, including disc brake service (pads, rotors), drum brake service (shoes), brake fluid replacement, and bleeding.
Suspension And Steering:
Maintenance and repair of front forks, rear shock absorber, steering bearings, and related components.
Electrical System:
Comprehensive wiring diagrams, troubleshooting guides for lighting, starting system, charging system, and sensor diagnostics.
Bodywork And Chassis:
Information on body panel removal and installation, fasteners, and chassis components.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid level checks, tire pressure, spark plug replacement, air filter replacement, brake pad inspection/replacement.
Troubleshooting:
Systematic diagnostic procedures for common and complex issues, symptom-based troubleshooting.
Repair And Rebuild:
Step-by-step instructions for component disassembly, repair, reassembly, and adjustment for most vehicle systems.
Specifications:
Torque specifications, fluid capacities, electrical tolerances, and diagnostic values.
Technical Depth
Depth:
Complete workshop level, suitable for professional technicians and experienced DIY mechanics. Covers everything from basic maintenance to full engine and transmission rebuilds.
๐ Manual Specifications
File Format
Format:
PDF
Searchability:
Keyword searchable
Print Quality
Quality:
Factory Quality
Printability:
Printable
Zoom Functionality:
Zoom in/out supported
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, single-cylinder (specific designation likely 'KCA4' or similar KYMCO internal code)
Displacement:
Approximately 250cc (Exact cc will be detailed in the manual, e.g., 257cc)
Cooling System:
Oil-cooled (features an oil radiator)
Performance
Horsepower:
Typically in the range of 18-22 HP (Exact figures in manual)
Torque:
Typically in the range of 17-20 Nm (Exact figures in manual)
Fuel System
Fuel Delivery:
Carbureted (Specific carburetor model and jetting detailed in manual)
Recommended Fuel:
Unleaded gasoline (Octane rating specified in manual)
Engine Internals
Bore X Stroke:
Detailed in manual (typical for this class might be around 70mm x 65mm)
Specific type and capacity detailed in manual (likely SAE 10W-40 motorcycle oil or specialized CVT fluid).
๐ Dimensions
Exterior
Length:
Refer to manual for exact dimensions (typical maxi-scooter around 2000-2200 mm)
Width:
Refer to manual for exact dimensions (typical maxi-scooter around 750-800 mm)
Height:
Refer to manual for exact dimensions (typical maxi-scooter around 1400-1500 mm)
Weights
Dry Weight:
Refer to manual for exact weight (likely around 150-170 kg)
Gross Vehicle Weight Rating:
Refer to manual for exact GVWR
Fuel Tank Capacity:
Refer to manual for exact capacity (likely around 10-12 liters)
๐ก๏ธ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycles/Scooters typically not subjected to automotive crash test standards.)
Active Features
Braking System:
Front disc brake, Rear disc brake (ABS may be optional on some models, refer to manual)
Lighting:
Halogen headlights, LED taillights/turn signals (depending on specific model year/trim)
Passive Features
Frame Construction:
Steel frame construction for rigidity and durability
Tires:
Tubeless tires; sizes and specifications detailed in manual (e.g., 110/70-16 front, 140/70-16 rear).
๐ก Technology Features
Infotainment
Audio System:
Typically no integrated infotainment system on this model. Optional accessory ports for chargers may exist.
Driver Assistance
ABS:
Antilock Braking System (ABS) was often an optional feature on certain model years or trims. The manual will specify if ABS is present and its related components.
Connectivity
Charging Ports:
May include a 12V power outlet or USB port for device charging, detailed in the manual.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Refer to manual (typically every 3,000-5,000 km or 6 months)
Air Filter Replacement Interval:
Refer to manual (typically every 5,000-10,000 km or as needed)
Transmission Fluid Change Interval:
Refer to manual (typically every 10,000-15,000 km)
Spark Plug Replacement Interval:
Refer to manual (typically every 10,000-20,000 km, depending on plug type)
Fluid Specifications
Engine Oil Type:
Refer to manual (likely JASO MA/MA2 compliant, SAE 10W-40 or 20W-50)
Engine Oil Capacity:
Refer to manual (typically around 1.0 - 1.2 liters with filter change)
Brake Fluid Type:
Refer to manual (likely DOT 4)
Coolant Type:
N/A (Oil-cooled engine, no coolant)
Known Issues
Common Wear Items:
CVT belt wear, brake pad wear, suspension component wear, carburetor jetting issues if fuel quality is poor.
Electrical Gremlins:
While generally reliable, older models might experience minor electrical issues related to connectors or wiring, which this manual will help diagnose.
๐ Vehicle History
Brand Heritage
Kymco Overview:
KYMCO (Kwang Yang Motor Co., Ltd.) is a Taiwanese company founded in 1963, known for producing a wide range of scooters, motorcycles, and ATVs, often as an OEM supplier for other brands.
Model Evolution
People Series:
The People series is one of KYMCO's longest-running and most popular scooter lines, characterized by its large-diameter wheels (typically 16-inch) for improved stability and ride comfort, and its 'classic' yet modern styling.
Production
Production Location:
Primarily manufactured in Taiwan by KYMCO.
Model Years Covered:
This manual likely covers a specific range of model years for the People 250. The specific years should be confirmed by the seller, but it is typical for such manuals to cover a generation or several consecutive years (e.g., 2000s to early 2010s).
๐ Awards & Recognition
Recognitions
Model Reputation:
The KYMCO People 250 is recognized for its strong value proposition, comfortable ride, and practicality as a daily commuter scooter.
Industry Awards:
Specific industry awards are not widely publicized for this model, but it is a consistently well-regarded model within its segment.