🏷️ Basic Information Identification Make: Lancia Model: Delta HF Integrale Model Variant: Evoluzione I & II (8v & 16v) Codes Chassis Code: 831B EVO Engine Code Family: Lampredi Twin Cam 👋 Introduction Market Position Market Position: The Lancia Delta Integrale is an icon of rally racing and a legendary performance car. This manual serves the passionate owners and mechanics dedicated to maintaining and restoring these limited-production homologation specials. Competitive Analysis Competitive Analysis: In its era, the Integrale competed against other potent performance hatchbacks and sedans, but its advanced all-wheel-drive system and rallying pedigree set it apart. This manual is essential for preserving its unique performance capabilities. Key Features Key Features: Comprehensive coverage of both 8v and 16v Evoluzione models, detailed technical drawings, step-by-step repair instructions, troubleshooting flowcharts, and factory-recommended specifications. Crucial for accurate maintenance and repair of complex systems like the AWD drivetrain and turbocharged engine. 📋 Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Clutch, Transmission (Manual), Transfer Case, Drive Axles, Suspension (Front & Rear), Steering, Brakes (Front & Rear), Electrical System, Bodywork, Interior Trim, Climate Control, Diagnostic Procedures. Page Count Page Count: Estimated 800+ Manual Type Manual Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: Print / Digital (PDF) 📖 Manual Coverage Systems Covered Engine Details: Complete overhaul procedures for 2.0L 8v (185-200 HP) and 2.0L 16v (200-215 HP) turbocharged engines, including cylinder head, block, crankshaft, pistons, connecting rods, valve timing, turbocharger, intercooler, fuel injection (Bosch/Weber Marelli), ignition, and lubrication systems. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, belt adjustments, brake pad/rotor replacement, fluid checks and changes, wheel alignment. Repair Procedures: Engine rebuilds, transmission overhaul, differential rebuild, suspension component replacement (bushings, ball joints, shocks), brake caliper/master cylinder overhaul, turbocharger replacement, clutch assembly replacement, electrical component troubleshooting and replacement. Diagnostic Procedures: Troubleshooting guides for common drivability issues, electrical faults, and mechanical failures. Diagnostic trouble codes (DTCs) interpretation for relevant ECUs. Sensor testing and calibration procedures. Technical Depth Technical Depth: Comprehensive, covering everything from routine maintenance to full engine and gearbox rebuilds, including detailed torque specifications, clearances, and assembly instructions. Suitable for professional mechanics and advanced enthusiasts. 📊 Manual Specifications File Format Digital File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution scans of original factory manuals, ensuring clarity of diagrams and text. Binding Type Binding Type: Spiral-bound (for printed versions) allowing lay-flat use. Paper Type Paper Type: Durable, high-quality paper suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4, DOHC, Turbocharged Engine Displacement: 1995 cc (2.0 Liters) Performance 8V Integrale Hp: 185-200 PS (182-197 bhp) 16V Integrale Hp: 200-215 PS (197-212 bhp) 8V Integrale Torque: 260-290 Nm (192-214 lb-ft) 16V Integrale Torque: 280-300 Nm (207-221 lb-ft) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Bosch Motronic or Weber Marelli variants. Turbocharger Spec: Garrett T3/T04 variants, Water-cooled, with intercooler. Engine Features Valve Train: DOHC, 8 valves per cylinder (8v) or 16 valves per cylinder (16v). 🔧 Transmission Standard Transmission Type: 5-Speed Manual AWD System: Permanent All-Wheel Drive with Viscous Coupling and Torsen Centre Differential (Evo I) / Viscous Coupling and Torsen Centre & Rear Differentials (Evo II). Features Gear Ratios: Specific ratios detailed in manual for optimal performance and rally application. Transmission Fluid: Specific GL-5 rated gear oil, capacity and viscosity detailed in manual. 📐 Dimensions Exterior Length: Approx. 4030-4040 mm Width: Approx. 1760-1780 mm Height: Approx. 1370-1390 mm Weights Curb Weight: Approx. 1300-1350 kg Wheelbase: Approx. 2470 mm Wheel Bolt Pattern: 5x98 Wheel Size: 16-inch (standard), 17-inch (optional on Evo II) 🛡️ Safety Features Ratings Safety Ratings: Not subjected to modern standardized crash testing regimes of its era. Designed for homologation with focus on driver control and stability. Active Features Active Safety: Advanced All-Wheel Drive system, powerful 4-wheel disc brakes (often with ABS on later models), limited-slip differentials. Passive Features Passive Safety: Reinforced chassis, roll cage in some rally homologation variants, seat belts. Driver-focused cockpit designed for control. 💡 Technology Features Infotainment Infotainment System: Basic audio systems of the era, typically cassette players with radio. Aftermarket upgrades are common. Driver Assistance Driver Assistance Features: Optional Anti-lock Braking System (ABS) on later models, primarily mechanical traction aids through the AWD system. Connectivity Connectivity Features: None in the modern sense. Primarily analogue systems. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 km or 6-12 months, depending on usage. Frequent track use may necessitate shorter intervals. Timing Belt Replacement: Every 60,000 - 80,000 km or 4-5 years. Critical due to interference engine design. Spark Plug Replacement: Every 20,000 - 40,000 km, depending on plug type (standard vs. performance). Fluid Specifications Engine Oil Specification: Synthetic 10W-50 or 15W-50, API SG/SH or higher. Specific Lancia approval may apply. Coolant Specification: Ethylene glycol-based coolant with...