🏷️ Basic Information Identification Make: Lancia Model: Zeta Year: 2002 Engine Variant: 2.2i 16V Codes Engine Code: Likely derived from the Fiat/PSA XU or EW engine family. Specific code not provided in product info. 👋 Introduction Market Position Market Segment: Family MPV (Multi-Purpose Vehicle), often positioned as a practical and comfortable option for families, with a touch of Italian design flair. Competitive Analysis Competitors: Ford Galaxy, Volkswagen Sharan, SEAT Alhambra, Renault Espace, Citroën/Peugeot MPVs (e.g., Evasion/806). Key Features Vehicle Features: Spacious interior, flexible seating, practicality for families, available with robust petrol engines, often praised for ride comfort. 📋 Manual Details Coverage Areas Coverage: All Models / Engines / Trim / Transmissions Types for Lancia Zeta 2.2i 16V 2002. Page Count Estimated Page Count: Likely 500-1000+ pages, typical for comprehensive service manuals covering all aspects. Manual Type Type: Service, Maintenance, and Repair Manual. Content Type: Professional technical manual. Language Language: English. Format Format: PDF (html file format listed, implies a digital document). 📖 Manual Coverage Systems Covered Systems: General Information, Chassis, Powertrain (Engine & Transmission), Electrical, Loads. Implies comprehensive coverage including bodywork, HVAC, and suspension. Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, lubrication system, cooling system, timing system (belts/chains). Engine Management: Fuel injection system, ignition system, sensors, actuators, ECU diagnostics, emissions control systems. Transmission Mechanical: Manual transmission overhaul, clutch replacement, driveshaft maintenance. Automatic transmission overhaul and fluid servicing. Brakes: Brake system diagnosis, caliper overhaul, brake pad/disc replacement, brake lines, parking brake system. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, wheel bearings, steering rack, power steering system. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior lights), fuses, relays, wiring diagrams for all circuits. Body And Interior: Door mechanisms, window regulators, seat adjustments, interior trim removal and installation, body panel repair and alignment, glass replacement. HVAC: Air conditioning system diagnosis and repair, heater core, blower motor, climate control modules, refrigerant handling procedures. Procedures Included Procedures: Full maintenance and repair procedures, step-by-step instructions, exploded views, electrical information, troubleshooting. Scheduled Maintenance: Detailed schedule for oil changes, filter replacements, fluid checks, belt inspections, spark plug replacement, brake servicing, and other routine checks. Diagnostic Procedures: Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) and their meanings, procedures for using diagnostic tools. Repair Procedures: Step-by-step instructions for component removal, installation, and rebuilding, with torque specifications and alignment procedures. Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams, resistance checks, voltage drop tests, and component testing. Technical Depth Depth: Comprehensive, covering everything needed for repairs and maintenance, equivalent to what is used in local service/repair shops. Likely includes advanced diagnostics. Engine Rebuild: Full engine overhaul procedures, including cylinder head resurfacing, piston ring replacement, bearing clearance checks, and valve adjustments. Transmission Rebuild: Detailed procedures for disassembling, inspecting, and reassembling both manual and automatic transmissions. Diagnostic Tools: Information on specialized tools and equipment required for specific diagnostic and repair tasks. 📊 Manual Specifications File Format File Format: PDF (rendered from html). Searchability: Likely searchable text within the PDF (if generated correctly), allowing quick access to specific information. Print Quality Printability: Yes, all pages are printable. Resolution: High resolution suitable for printing, ensuring clear diagrams and text. Binding Type Binding Type: Digital (not a hard copy). Paper Type Paper Type: Not applicable (digital format). ⚙️ Engine Specifications Primary Engine Engine Details: 2.2i 16V. Likely the Fiat/PSA EW10 J4 engine or a derivative. 16-valve DOHC configuration. Performance Power Output: Approximately 136-140 PS (99-103 kW) at around 5,000-6,000 rpm. Torque figures around 200 Nm (148 lb-ft) at 4,000 rpm. Bore X Stroke: Likely around 85 mm x 96 mm for the EW10 J4, resulting in 1997cc displacement. Exact figures to be confirmed in manual. Fuel System Fuel Delivery: Multi-point fuel injection (MPI), likely with electronic engine management (ECU). 🔧 Transmission Standard Transmission Type: Likely a 5-speed manual transmission as standard for this engine variant. Automatic transmission may have been an option. Optional Optional Transmission: Details not provided in product info, but automatic transmissions were common in this class of vehicle. Features Transmission Features: Designed for comfort and efficiency for an MPV. Includes clutch, gearbox, differential, and drive shafts. 📐 Dimensions Exterior Length: Approximately 4557 mm (179.4 in). Specific dimensions vary slightly by trim. Width: Approximately 1785 mm (70.3 in) excluding mirrors. Height: Approximately 1640 mm (64.6 in). Interior Seating Capacity: Typically 7 seats (2-3-2 configuration), with flexible and removable rear seats. Cargo Luggage Capacity: Highly variable due to seating configuration. Can range from around 200-400 liters with seats in place, up to over 1500 liters with rear seats removed. Weights Curb Weight: Approximately 1550-1650 kg (3417-3638 lbs). 🛡️ Safety Features Ratings Euro Ncap Rating: Likely 3-4 stars for models of this era, depending on specific safety equipment fitted. Specific data for 2002 may vary. Active Features Active Safety: ABS...
Front and rear suspension components, shock absorbers, springs, control arms, wheel bearings, steering rack, power steering system.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior lights), fuses, relays, wiring diagrams for all circuits.
Body And Interior:
Door mechanisms, window regulators, seat adjustments, interior trim removal and installation, body panel repair and alignment, glass replacement.
HVAC:
Air conditioning system diagnosis and repair, heater core, blower motor, climate control modules, refrigerant handling procedures.
Procedures Included
Procedures:
Full maintenance and repair procedures, step-by-step instructions, exploded views, electrical information, troubleshooting.
Scheduled Maintenance:
Detailed schedule for oil changes, filter replacements, fluid checks, belt inspections, spark plug replacement, brake servicing, and other routine checks.
Diagnostic Procedures:
Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) and their meanings, procedures for using diagnostic tools.
Repair Procedures:
Step-by-step instructions for component removal, installation, and rebuilding, with torque specifications and alignment procedures.
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams, resistance checks, voltage drop tests, and component testing.
Technical Depth
Depth:
Comprehensive, covering everything needed for repairs and maintenance, equivalent to what is used in local service/repair shops. Likely includes advanced diagnostics.
Engine Rebuild:
Full engine overhaul procedures, including cylinder head resurfacing, piston ring replacement, bearing clearance checks, and valve adjustments.
Transmission Rebuild:
Detailed procedures for disassembling, inspecting, and reassembling both manual and automatic transmissions.
Diagnostic Tools:
Information on specialized tools and equipment required for specific diagnostic and repair tasks.
📊 Manual Specifications
File Format
File Format:
PDF (rendered from html).
Searchability:
Likely searchable text within the PDF (if generated correctly), allowing quick access to specific information.
Print Quality
Printability:
Yes, all pages are printable.
Resolution:
High resolution suitable for printing, ensuring clear diagrams and text.
Binding Type
Binding Type:
Digital (not a hard copy).
Paper Type
Paper Type:
Not applicable (digital format).
⚙️ Engine Specifications
Primary Engine
Engine Details:
2.2i 16V. Likely the Fiat/PSA EW10 J4 engine or a derivative. 16-valve DOHC configuration.
Performance
Power Output:
Approximately 136-140 PS (99-103 kW) at around 5,000-6,000 rpm. Torque figures around 200 Nm (148 lb-ft) at 4,000 rpm.
Bore X Stroke:
Likely around 85 mm x 96 mm for the EW10 J4, resulting in 1997cc displacement. Exact figures to be confirmed in manual.
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI), likely with electronic engine management (ECU).
🔧 Transmission
Standard
Transmission Type:
Likely a 5-speed manual transmission as standard for this engine variant. Automatic transmission may have been an option.
Optional
Optional Transmission:
Details not provided in product info, but automatic transmissions were common in this class of vehicle.
Features
Transmission Features:
Designed for comfort and efficiency for an MPV. Includes clutch, gearbox, differential, and drive shafts.
📐 Dimensions
Exterior
Length:
Approximately 4557 mm (179.4 in). Specific dimensions vary slightly by trim.
Width:
Approximately 1785 mm (70.3 in) excluding mirrors.
Height:
Approximately 1640 mm (64.6 in).
Interior
Seating Capacity:
Typically 7 seats (2-3-2 configuration), with flexible and removable rear seats.
Cargo
Luggage Capacity:
Highly variable due to seating configuration. Can range from around 200-400 liters with seats in place, up to over 1500 liters with rear seats removed.
Weights
Curb Weight:
Approximately 1550-1650 kg (3417-3638 lbs).
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Likely 3-4 stars for models of this era, depending on specific safety equipment fitted. Specific data for 2002 may vary.
Active Features
Active Safety:
ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), potentially traction control (ASR) on higher trims.
Passive Features
Passive Safety:
Front airbags (driver and passenger), side airbags (optional), pre-tensioner seatbelts, reinforced body structure.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, with speakers in doors and dashboard. Controls often on steering wheel or center console.
Driver Assistance
Cruise Control:
Likely available as an option on higher trim levels or as an aftermarket addition.
Connectivity
Climate Control:
Manual or automatic climate control with air conditioning, depending on trim level.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km (9,300 miles) or 12 months, whichever comes first. Specific intervals detailed in the manual.
Fluid Specifications
Engine Oil:
Likely API SJ or higher, with viscosity grade 5W-40 or 10W-40. Specific Fiat/PSA approval required. Check manual for exact spec.
Coolant:
Ethylene glycol based coolant, typically OAT (Organic Acid Technology) or HOAT, with a 50/50 mix with deionized water. Refer to manual for specific type and capacity (approx. 7-8 liters).
Brake Fluid:
DOT 4.
Transmission Fluid:
For manual: GL-4 or GL-5 rated gear oil (e.g., 75W-80 or 75W-90). For automatic: ATF Dexron III or equivalent. Capacities vary.
Power Steering Fluid:
Likely Dexron II/III or a specific PSA/Fiat specification. Check manual for type and capacity.
Gearbox Oil:
Refer to transmission fluid specification.
Air Filter Part Number:
Typical part numbers would be around 1444P4 or equivalent for the PSA EW engine family. Specific part number to be found in manual.
Oil Filter Part Number:
Typical part numbers would be around 1109AY or equivalent. Specific part number to be found in manual.
Known Issues
Common Problems:
Sticky throttle body, issues with central locking actuators, potential for corrosion on suspension components, worn engine mounts.
📚 Vehicle History
Brand Heritage
Brand Positioning:
Lancia, an Italian brand known for its engineering prowess, innovative design, and luxurious touches, often positioned above mainstream brands.
Model Evolution
Model Development:
The Lancia Zeta was a joint venture project with PSA Peugeot Citroën, sharing its platform with the Peugeot 806, Citroën Evasion, and Fiat Ulysse. This 2002 model year represents a mature phase of this generation.
Production
Manufacturing Plant:
Produced at the Sevel plant in Italy.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for the 2002 Lancia Zeta are not readily documented, the platform shared with other major manufacturers received generally positive reviews for practicality and comfort in its segment.