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2007-2012 Land Rover Defender full Workshop Service Repair Manual

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$141.00
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🏷️ Basic Information Identification Make: Land Rover Model: Defender Model Years Covered: 2007, 2008, 2009, 2010, 2011, 2012 Codes Chassis Code: LD (Light Duty) / TD (Heavy Duty) 👋 Introduction Market Position Vehicle Type: Rugged off-road utility vehicle, iconic 4x4. Segment: Compact/Mid-size SUV, Off-road vehicle. Competitive Analysis Key Competitors: Jeep Wrangler, Toyota Land Cruiser (older generations), Mercedes-Benz G-Class (similarly positioned in terms of ruggedness), Nissan Patrol. Key Features Defender Appeal: Legendary off-road capability, extreme durability, utilitarian design, global reputation for toughness, extensive customization options. Manual Value Proposition: Empowers owners and technicians with the precise knowledge required to maintain and repair the robust Land Rover Defender, ensuring longevity and optimal performance in demanding conditions. 📋 Manual Details Coverage Areas Manual Coverage Summary: Comprehensive workshop service and repair for the 2007-2012 Land Rover Defender. Includes detailed diagnostics, repair procedures, maintenance schedules, wiring diagrams, and specifications. Specific Model Variant Coverage: Covers various Defender 90, 110, and 130 models with different engine and drivetrain configurations prevalent during the 2007-2012 period. Page Count Estimated Page Count: Hundreds (exact count not specified, but implies extensive content for printing) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Delivery Format: Digital (printable) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, cooling system, lubrication system, fuel system, ignition system, emission control systems, engine management system (ECU), turbocharging (if applicable). Transmission Systems: Manual transmission (LT230, R380, etc.), automatic transmission (ZF 4HP22, etc.), transfer case, drivetrain (axles, driveshafts, differentials). Chassis Systems: Suspension (coil spring, leaf spring configurations), steering system, braking system (ABS, EBD, LSD), wheels and tires. Electrical Systems: Wiring diagrams, lighting system, charging system, starting system, battery, instrument cluster, body control module (BCM), power distribution, fuse and relay locations, diagnostic trouble codes (DTCs). Body And Interior: Body panels, doors, windows, locks, seats, upholstery, heating, ventilation, and air conditioning (HVAC) system, body sealant and underbody protection. Exhaust System: Exhaust manifold, catalytic converter, mufflers, oxygen sensors (if applicable), and exhaust mounting components. Fuel Tank And Lines: Fuel tank removal and installation, fuel pump operation, fuel filter replacement, fuel lines, and vapor recovery systems. Cooling Fan And Radiator: Radiator inspection and replacement, coolant hoses, thermostat operation, cooling fan (mechanical or electric) diagnosis and repair. Procedures Included Maintenance Procedures: Routine checks, oil changes, filter replacements, fluid level checks and top-ups, brake pad and disc replacement, spark plug replacement, belt replacement. Diagnostic Procedures: Symptom-based troubleshooting, diagnostic trouble code interpretation, live data analysis, component testing procedures. Repair Procedures: Step-by-step instructions for component removal, overhaul, and installation; engine rebuilds, transmission overhauls, suspension repairs, brake system repairs, electrical component replacement. Troubleshooting Guides: Specific fault finding charts and solutions for common and uncommon problems. Wiring Diagrams: Comprehensive electrical wiring diagrams for all major systems, including engine control, lighting, chassis electronics, and accessories. Diagnostic Trouble Codes: List of OBD-II codes and their potential causes, along with diagnostic procedures for interpreting and clearing them. Wheel Alignment And Balancing: Specifications for wheel alignment angles and procedures for wheel balancing. Air Conditioning System Service: Refrigerant handling, system diagnosis, component replacement (compressor, condenser, evaporator), and leak testing. Technical Depth Depth Of Coverage: Full workshop level, suitable for professional mechanics and experienced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission rebuilds, including complex electrical diagnostics. Torque Specifications: Detailed torque specifications for all critical fasteners, including engine components, suspension, brakes, and drivetrain. Special Tools: Lists and descriptions of specialized tools required for specific diagnostic or repair procedures. 📊 Manual Specifications File Format File Format: PDF (typically, based on description of printing) Print Quality Printability: High-quality, designed to be printed for workshop use. Assumed to have clear diagrams and text. Binding Type Binding Type: N/A (Digital product, but implies potential for professional binding if printed) Paper Type Paper Type: N/A (Digital product, but would typically be printed on durable paper for workshop environments) ⚙️ Engine Specifications Primary Engine Engine Options 2007-2012: Commonly includes 2.4L TDCI (DW10/DW12 derived), 2.2L TDCI (later models), and historically 2.5L Td5 diesel; various petrol engines (e.g., 4.0L V8) were also available in certain markets though less common in the core range for these years. Performance Engine Horsepower 2.4L Tdci: Approximately 122 PS (90 kW; 120 hp) Engine Torque 2.4L Tdci: Approximately 360 Nm (266 lb-ft) Fuel System Fuel System Type Diesel: Common Rail Direct Injection (CRDI), Turbocharged Fuel Type Diesel: Diesel Engine Management ECU Type Common: Bosch EDC16C39 or similar electronic engine control units 🔧 Transmission Standard Standard Transmission Type: 6-speed manual transmission (LT230 or similar robust gearbox for 2.4 TDCI) Optional Optional Transmission Type: Automatic transmission (e.g., ZF 4HP22) available on some variants or specific markets. Features Transfer Case: 2-speed permanent four-wheel drive with lockable center differential. Fluid Specifications Manual Transmission Fluid: Refer to manual for specific gear oil (e.g., Castrol BOT 720 or equivalent GL-4/GL-5 SAE 75W-90). Transfer Case Fluid: Refer to...
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2007-2012 Land Rover Defender full Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Land Rover
Model:
Defender
Model Years Covered:
2007, 2008, 2009, 2010, 2011, 2012
Codes
Chassis Code:
LD (Light Duty) / TD (Heavy Duty)
👋 Introduction
Market Position
Vehicle Type:
Rugged off-road utility vehicle, iconic 4x4.
Segment:
Compact/Mid-size SUV, Off-road vehicle.
Competitive Analysis
Key Competitors:
Jeep Wrangler, Toyota Land Cruiser (older generations), Mercedes-Benz G-Class (similarly positioned in terms of ruggedness), Nissan Patrol.
Key Features
Defender Appeal:
Legendary off-road capability, extreme durability, utilitarian design, global reputation for toughness, extensive customization options.
Manual Value Proposition:
Empowers owners and technicians with the precise knowledge required to maintain and repair the robust Land Rover Defender, ensuring longevity and optimal performance in demanding conditions.
📋 Manual Details
Coverage Areas
Manual Coverage Summary:
Comprehensive workshop service and repair for the 2007-2012 Land Rover Defender. Includes detailed diagnostics, repair procedures, maintenance schedules, wiring diagrams, and specifications.
Specific Model Variant Coverage:
Covers various Defender 90, 110, and 130 models with different engine and drivetrain configurations prevalent during the 2007-2012 period.
Page Count
Estimated Page Count:
Hundreds (exact count not specified, but implies extensive content for printing)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Delivery Format:
Digital (printable)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, cooling system, lubrication system, fuel system, ignition system, emission control systems, engine management system (ECU), turbocharging (if applicable).
Transmission Systems:
Manual transmission (LT230, R380, etc.), automatic transmission (ZF 4HP22, etc.), transfer case, drivetrain (axles, driveshafts, differentials).
Chassis Systems:
Suspension (coil spring, leaf spring configurations), steering system, braking system (ABS, EBD, LSD), wheels and tires.
Electrical Systems:
Wiring diagrams, lighting system, charging system, starting system, battery, instrument cluster, body control module (BCM), power distribution, fuse and relay locations, diagnostic trouble codes (DTCs).
Body And Interior:
Body panels, doors, windows, locks, seats, upholstery, heating, ventilation, and air conditioning (HVAC) system, body sealant and underbody protection.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, oxygen sensors (if applicable), and exhaust mounting components.
Fuel Tank And Lines:
Fuel tank removal and installation, fuel pump operation, fuel filter replacement, fuel lines, and vapor recovery systems.
Cooling Fan And Radiator:
Radiator inspection and replacement, coolant hoses, thermostat operation, cooling fan (mechanical or electric) diagnosis and repair.
Procedures Included
Maintenance Procedures:
Routine checks, oil changes, filter replacements, fluid level checks and top-ups, brake pad and disc replacement, spark plug replacement, belt replacement.
Diagnostic Procedures:
Symptom-based troubleshooting, diagnostic trouble code interpretation, live data analysis, component testing procedures.
Repair Procedures:
Step-by-step instructions for component removal, overhaul, and installation; engine rebuilds, transmission overhauls, suspension repairs, brake system repairs, electrical component replacement.
Troubleshooting Guides:
Specific fault finding charts and solutions for common and uncommon problems.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all major systems, including engine control, lighting, chassis electronics, and accessories.
Diagnostic Trouble Codes:
List of OBD-II codes and their potential causes, along with diagnostic procedures for interpreting and clearing them.
Wheel Alignment And Balancing:
Specifications for wheel alignment angles and procedures for wheel balancing.
Air Conditioning System Service:
Refrigerant handling, system diagnosis, component replacement (compressor, condenser, evaporator), and leak testing.
Technical Depth
Depth Of Coverage:
Full workshop level, suitable for professional mechanics and experienced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission rebuilds, including complex electrical diagnostics.
Torque Specifications:
Detailed torque specifications for all critical fasteners, including engine components, suspension, brakes, and drivetrain.
Special Tools:
Lists and descriptions of specialized tools required for specific diagnostic or repair procedures.
📊 Manual Specifications
File Format
File Format:
PDF (typically, based on description of printing)
Print Quality
Printability:
High-quality, designed to be printed for workshop use. Assumed to have clear diagrams and text.
Binding Type
Binding Type:
N/A (Digital product, but implies potential for professional binding if printed)
Paper Type
Paper Type:
N/A (Digital product, but would typically be printed on durable paper for workshop environments)
⚙️ Engine Specifications
Primary Engine
Engine Options 2007-2012:
Commonly includes 2.4L TDCI (DW10/DW12 derived), 2.2L TDCI (later models), and historically 2.5L Td5 diesel; various petrol engines (e.g., 4.0L V8) were also available in certain markets though less common in the core range for these years.
Performance
Engine Horsepower 2.4L Tdci:
Approximately 122 PS (90 kW; 120 hp)
Engine Torque 2.4L Tdci:
Approximately 360 Nm (266 lb-ft)
Fuel System
Fuel System Type Diesel:
Common Rail Direct Injection (CRDI), Turbocharged
Fuel Type Diesel:
Diesel
Engine Management
ECU Type Common:
Bosch EDC16C39 or similar electronic engine control units
🔧 Transmission
Standard
Standard Transmission Type:
6-speed manual transmission (LT230 or similar robust gearbox for 2.4 TDCI)
Optional
Optional Transmission Type:
Automatic transmission (e.g., ZF 4HP22) available on some variants or specific markets.
Features
Transfer Case:
2-speed permanent four-wheel drive with lockable center differential.
Fluid Specifications
Manual Transmission Fluid:
Refer to manual for specific gear oil (e.g., Castrol BOT 720 or equivalent GL-4/GL-5 SAE 75W-90).
Transfer Case Fluid:
Refer to manual for specific gear oil (e.g., Castrol BOT 447 or equivalent GL-5 SAE 75W-90).
Differential Fluid:
Refer to manual for specific gear oil (e.g., GL-5 SAE 80W-90 or 85W-140 depending on differential type).
📐 Dimensions
Exterior
Wheelbase Options:
Various options including 90, 110, 130 inches (approx. 2286mm, 2794mm, 3302mm).
Body Styles:
Station Wagon, Soft Top, Hard Top, Pickup Truck (Single Cab, Double Cab), Chassis Cab.
Weights
Curb Weight Typical:
Ranges significantly based on configuration, typically 1700-2200 kg (3750-4850 lbs).
Gross Vehicle Weight Rating Gvwr:
Typically 2700-3500 kg (5950-7716 lbs) depending on variant.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not formally tested or received poor ratings due to its utility-focused design and older chassis architecture. Focus on structural integrity for off-road, not modern crash safety.
Active Features
ABS:
Anti-lock Braking System (ABS) available on many models, often linked with Electronic Brakeforce Distribution (EBD) and sometimes Traction Control (TC).
Passive Features
Airbags:
Front airbags for driver and passenger standard on most models from this era. Side airbags were rare or optional.
Rollover Protection:
Roll-over protection structure (ROPS) integrated into the chassis and body, particularly important for off-road use and soft-top variants.
💡 Technology Features
Infotainment
Infotainment System Era:
Basic for the time. May include cassette player, CD player, or basic radio/MP3 player depending on trim level. Limited connectivity options compared to modern vehicles.
Driver Assistance
Driver Assistance Features:
ABS, optional Traction Control (TC) on some models. Limited other electronic driver aids characteristic of its utilitarian focus.
Connectivity
Connectivity Options:
Minimal. May include basic auxiliary input for audio devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles (16,000-24,000 km) or 12 months, whichever comes first. Refer to specific engine type and driving conditions.
Air Filter Replacement:
Every 20,000-30,000 miles (32,000-48,000 km) or as needed based on dusty conditions.
Fuel Filter Replacement Diesel:
Every 20,000-30,000 miles (32,000-48,000 km) for diesel engines.
Brake Fluid Change:
Every 2 years regardless of mileage.
Fluid Specifications
Engine Oil Specification:
API CI-4 or ACEA E7/E9 for diesel engines (e.g., 5W-30 or 15W-40 depending on climate and engine spec). Refer to manual for exact grade and spec.
Coolant Specification:
Long-life antifreeze coolant, typically ethylene glycol based. Refer to manual for specific Land Rover approved coolant (e.g., pink OAT type).
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Defender Issues:
Rust (chassis, bulkhead, body panels), rear crossmember rot, heater matrix leaks, clutch slave cylinder failures, swirl flap issues (diesel engines), oil leaks (engine, gearbox, axles), electrical gremlins, worn suspension bushings.
📚 Vehicle History
Brand Heritage
Land Rover Legacy:
Land Rover has a long history dating back to 1948, renowned for its rugged, go-anywhere vehicles, starting with the original Land Rover Series I.
Model Evolution
Defender Lineage:
The Defender is the direct descendant of the original Land Rover Series vehicles. The Defender nameplate was introduced in 1990, consolidating the Series I, II, and III into a single model line.
Production
Production Period For This Era:
The 'Defender' model as covered by this manual was in continuous production from 1990 until 2016, with significant updates and powertrain changes occurring over its lifespan.
Manufacturing Location:
Solihull, West Midlands, England.
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