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2006 Lexus RX400H Service Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: Lexus Model: RX400h Year: 2006 Generation Generation Code: XU30 Codes Chassis Code: MCU35L/MCU30L ๐Ÿ‘‹ Introduction Market Position Market Segment: Luxury Mid-size Crossover SUV Key Differentiation: First luxury hybrid SUV, blending Lexus comfort and refinement with hybrid fuel efficiency and performance. Competitive Analysis Primary Competitors: Acura MDX, BMW X5, Mercedes-Benz M-Class, Audi Q7, Volvo XC90. Key Features Powertrain: Hybrid Synergy Drive (HSD) combining a 3.3L V6 engine with electric motors. Comfort Features: Lexus hallmark quiet cabin, premium interior materials, comfortable ride quality. Safety Features: Standard safety suite including airbags, ABS, traction control, stability control. ๐Ÿ“‹ Manual Details Coverage Areas Systems Covered Summary: Engine, hybrid system, transmission, chassis, body, electrical, HVAC, diagnostics, maintenance, troubleshooting, repair. Page Count Estimated Page Count: Approximately 2000+ Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: 3.3L V6 (3MZ-FE) engine, including disassembly, assembly, specifications, tolerances, and overhaul procedures. Hybrid System: Hybrid Synergy Drive (HSD) components: High-Voltage Battery, Power Control Unit (PCU), Hybrid Vehicle ECU, electric motor/generator (MG1, MG2), cooling systems, and high-voltage safety precautions. Transmission Drivetrain: Electronically Controlled Continuously Variable Transmission (ECVT) operation, diagnosis, fluid specifications, and basic maintenance. Chassis Suspension Steering: Front and rear suspension (MacPherson struts front, strut with trailing arm rear), power steering system, steering column, wheel alignment specifications. Brakes: Front and rear disc brakes, Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA), regenerative braking system integration, caliper and rotor specifications. Electrical System: 12V battery system, charging system, starter, ignition system, lighting, power outlets, fuses, relays, and wiring diagrams. Body Exterior Interior: Body panel removal/installation, door mechanisms, glass, mirrors, seats, upholstery, trim, and interior components. HVAC Climate Control: Automatic climate control system, refrigerant handling, AC system components, heater core, blower motor, and diagnosis. Diagnostics Troubleshooting: On-Board Diagnostics (OBD-II), diagnostic trouble codes (DTCs), diagnostic procedures for various systems, wiring diagrams for troubleshooting. Procedures Included Routine Maintenance: Oil and filter changes, fluid level checks and top-offs, air filter replacement, spark plug replacement, tire rotation, brake pad inspection. Repair Procedures: Detailed step-by-step repair instructions for engine components, hybrid system modules, transmission, suspension, brakes, electrical systems, and body components. Diagnostics Troubleshooting: Systematic approaches to diagnosing faults, interpreting diagnostic trouble codes (DTCs), and pinpointing the root cause of issues. Special Tools Jigs: Identification and usage instructions for specialized tools required for specific repair procedures, especially within the hybrid system. Electrical Troubleshooting: Use of wiring diagrams, circuit testing procedures, and common electrical fault diagnosis. Technical Depth Depth Of Information: Comprehensive from basic maintenance to complete overhaul and diagnosis, suitable for professional technicians and advanced DIYers. Level Of Detail: Includes detailed torque specifications, clearances, tolerances, and procedural steps with illustrations or diagrams. ๐Ÿ“Š Manual Specifications File Format File Format: PDF Print Quality Searchable Text: Yes, typically searchable for quick information retrieval. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) โš™๏ธ Engine Specifications Primary Engine Engine Code: 3MZ-FE Engine Type: 3.3L V6 DOHC 24-valve VVT-i Performance Combined System Horsepower: 268 hp (199 kW) @ 6000 rpm (estimate) Engine Horsepower: 205 hp (153 kW) @ 5600 rpm (estimate) Engine Torque: 221 lb-ft (299 Nm) @ 3600 rpm (estimate) Electric Motor Peak Torque: Front: 247 lb-ft (335 Nm), Rear: 203 lb-ft (275 Nm) (estimate) Fuel System Fuel Type: Unleaded Gasoline Fuel Delivery: Electronic Fuel Injection (EFI) Hybrid Components Battery Type: Nickel-Metal Hydride (Ni-MH) Motor Generator Type: Three-phase AC synchronous motors ๐Ÿ”ง Transmission Standard Transmission Type: Electronically Controlled Continuously Variable Transmission (ECVT) with AWD Optional Optional Transmissions: N/A (ECVT standard for this hybrid model) Features Drive System: All-Wheel Drive (AWD) via Electric AWD (E-Four) system Gear Ratios: Continuously variable, specific ratios not applicable in the traditional sense; ratios managed electronically. Fluid Specifications Transmission Fluid Type: Toyota Genuine ATF WS (World Standard) or equivalent ๐Ÿ“ Dimensions Exterior Length: 184.5 inches (4686 mm) Width: 71.7 inches (1821 mm) Height: 66.1 inches (1679 mm) Wheelbase: 107.1 inches (2720 mm) Interior Passenger Volume: Approximately 104.7 cu ft (2965 L) Cargo Cargo Volume Behind 2Nd Row: Approximately 38.3 cu ft (1084 L) Cargo Volume With 2Nd Row Folded: Approximately 75.1 cu ft (2126 L) Weights Curb Weight: Approximately 4,477 lbs (2031 kg) Gross Vehicle Weight Rating: Approximately 5,610 lbs (2545 kg) ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Front Impact Rating: 5-star driver and passenger (for 2006 model year, check specific test results) IIHS Crash Test Ratings: Good in front and side impact tests (for 2006 model year, check specific test results) Active Features ABS: Standard Anti-lock Braking System Esc: Standard Vehicle Stability Control (VSC) and Traction Control (TRAC) Ebd: Standard Electronic Brake-force Distribution Brake Assist: Standard Brake Assist (BA) Passive Features Airbags: Driver and front passenger airbags, front side-impact airbags, front and second-row side curtain airbags. Seatbelts: Pretensioner and force-limiter front seatbelts,...
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2006 Lexus RX400H Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Lexus
Model:
RX400h
Year:
2006
Generation
Generation Code:
XU30
Codes
Chassis Code:
MCU35L/MCU30L
๐Ÿ‘‹ Introduction
Market Position
Market Segment:
Luxury Mid-size Crossover SUV
Key Differentiation:
First luxury hybrid SUV, blending Lexus comfort and refinement with hybrid fuel efficiency and performance.
Competitive Analysis
Primary Competitors:
Acura MDX, BMW X5, Mercedes-Benz M-Class, Audi Q7, Volvo XC90.
Key Features
Powertrain:
Hybrid Synergy Drive (HSD) combining a 3.3L V6 engine with electric motors.
Comfort Features:
Lexus hallmark quiet cabin, premium interior materials, comfortable ride quality.
Safety Features:
Standard safety suite including airbags, ABS, traction control, stability control.
๐Ÿ“‹ Manual Details
Coverage Areas
Systems Covered Summary:
Engine, hybrid system, transmission, chassis, body, electrical, HVAC, diagnostics, maintenance, troubleshooting, repair.
Page Count
Estimated Page Count:
Approximately 2000+
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
3.3L V6 (3MZ-FE) engine, including disassembly, assembly, specifications, tolerances, and overhaul procedures.
Hybrid System:
Hybrid Synergy Drive (HSD) components: High-Voltage Battery, Power Control Unit (PCU), Hybrid Vehicle ECU, electric motor/generator (MG1, MG2), cooling systems, and high-voltage safety precautions.
Transmission Drivetrain:
Electronically Controlled Continuously Variable Transmission (ECVT) operation, diagnosis, fluid specifications, and basic maintenance.
Chassis Suspension Steering:
Front and rear suspension (MacPherson struts front, strut with trailing arm rear), power steering system, steering column, wheel alignment specifications.
Brakes:
Front and rear disc brakes, Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA), regenerative braking system integration, caliper and rotor specifications.
Electrical System:
12V battery system, charging system, starter, ignition system, lighting, power outlets, fuses, relays, and wiring diagrams.
Body Exterior Interior:
Body panel removal/installation, door mechanisms, glass, mirrors, seats, upholstery, trim, and interior components.
HVAC Climate Control:
Automatic climate control system, refrigerant handling, AC system components, heater core, blower motor, and diagnosis.
Diagnostics Troubleshooting:
On-Board Diagnostics (OBD-II), diagnostic trouble codes (DTCs), diagnostic procedures for various systems, wiring diagrams for troubleshooting.
Procedures Included
Routine Maintenance:
Oil and filter changes, fluid level checks and top-offs, air filter replacement, spark plug replacement, tire rotation, brake pad inspection.
Repair Procedures:
Detailed step-by-step repair instructions for engine components, hybrid system modules, transmission, suspension, brakes, electrical systems, and body components.
Diagnostics Troubleshooting:
Systematic approaches to diagnosing faults, interpreting diagnostic trouble codes (DTCs), and pinpointing the root cause of issues.
Special Tools Jigs:
Identification and usage instructions for specialized tools required for specific repair procedures, especially within the hybrid system.
Electrical Troubleshooting:
Use of wiring diagrams, circuit testing procedures, and common electrical fault diagnosis.
Technical Depth
Depth Of Information:
Comprehensive from basic maintenance to complete overhaul and diagnosis, suitable for professional technicians and advanced DIYers.
Level Of Detail:
Includes detailed torque specifications, clearances, tolerances, and procedural steps with illustrations or diagrams.
๐Ÿ“Š Manual Specifications
File Format
File Format:
PDF
Print Quality
Searchable Text:
Yes, typically searchable for quick information retrieval.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
โš™๏ธ Engine Specifications
Primary Engine
Engine Code:
3MZ-FE
Engine Type:
3.3L V6 DOHC 24-valve VVT-i
Performance
Combined System Horsepower:
268 hp (199 kW) @ 6000 rpm (estimate)
Engine Horsepower:
205 hp (153 kW) @ 5600 rpm (estimate)
Engine Torque:
221 lb-ft (299 Nm) @ 3600 rpm (estimate)
Electric Motor Peak Torque:
Front: 247 lb-ft (335 Nm), Rear: 203 lb-ft (275 Nm) (estimate)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Delivery:
Electronic Fuel Injection (EFI)
Hybrid Components
Battery Type:
Nickel-Metal Hydride (Ni-MH)
Motor Generator Type:
Three-phase AC synchronous motors
๐Ÿ”ง Transmission
Standard
Transmission Type:
Electronically Controlled Continuously Variable Transmission (ECVT) with AWD
Optional
Optional Transmissions:
N/A (ECVT standard for this hybrid model)
Features
Drive System:
All-Wheel Drive (AWD) via Electric AWD (E-Four) system
Gear Ratios:
Continuously variable, specific ratios not applicable in the traditional sense; ratios managed electronically.
Fluid Specifications
Transmission Fluid Type:
Toyota Genuine ATF WS (World Standard) or equivalent
๐Ÿ“ Dimensions
Exterior
Length:
184.5 inches (4686 mm)
Width:
71.7 inches (1821 mm)
Height:
66.1 inches (1679 mm)
Wheelbase:
107.1 inches (2720 mm)
Interior
Passenger Volume:
Approximately 104.7 cu ft (2965 L)
Cargo
Cargo Volume Behind 2Nd Row:
Approximately 38.3 cu ft (1084 L)
Cargo Volume With 2Nd Row Folded:
Approximately 75.1 cu ft (2126 L)
Weights
Curb Weight:
Approximately 4,477 lbs (2031 kg)
Gross Vehicle Weight Rating:
Approximately 5,610 lbs (2545 kg)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Front Impact Rating:
5-star driver and passenger (for 2006 model year, check specific test results)
IIHS Crash Test Ratings:
Good in front and side impact tests (for 2006 model year, check specific test results)
Active Features
ABS:
Standard Anti-lock Braking System
Esc:
Standard Vehicle Stability Control (VSC) and Traction Control (TRAC)
Ebd:
Standard Electronic Brake-force Distribution
Brake Assist:
Standard Brake Assist (BA)
Passive Features
Airbags:
Driver and front passenger airbags, front side-impact airbags, front and second-row side curtain airbags.
Seatbelts:
Pretensioner and force-limiter front seatbelts, all-position three-point seatbelts.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Premium Mark Levinson audio system available on higher trims, touchscreen display, CD player, auxiliary input.
Navigation:
Optional DVD-based navigation system.
Driver Assistance
Parking Assist:
Optional rear parking assist sensors and rearview camera.
Connectivity
Bluetooth:
Optional Bluetooth hands-free phone system.
Hybrid Features
Driving Modes:
EV Mode, ECO Mode, Power Mode, allowing driver to influence hybrid system operation.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (using conventional oil). Check manual for synthetic oil recommendations and intervals.
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed. Replace at 30,000 miles or sooner if driving in dusty conditions.
Spark Plug Replacement:
Iridium-tipped spark plugs typically recommended for replacement at 100,000-120,000 miles.
Brake Fluid Replacement:
Every 30,000 miles or 24 months, whichever comes first.
Engine Coolant Replacement:
Initial change at 100,000 miles, then every 50,000 miles thereafter (Toyota Super Long Life Coolant or equivalent).
Fluid Specifications
Engine Oil Type Capacity:
5W-30 synthetic blend or synthetic oil; approximately 6.4 quarts (6.1 liters) with filter change.
Engine Coolant Spec:
Toyota Super Long Life Coolant (Pink) or equivalent (50/50 mix).
Power Steering Fluid:
Toyota Genuine Power Steering Fluid or Dexron II/III ATF.
Known Issues
Hybrid Battery Degradation:
Like all hybrid systems, the high-voltage battery can degrade over time, leading to reduced efficiency or performance. Replacement can be costly.
Water Pump Leaks:
Some models may experience water pump leaks, often related to the engine or hybrid system cooling. The manual will detail diagnostic and replacement procedures.
Hybrid Inverter Issues:
While generally reliable, hybrid inverters can develop faults. The manual will cover diagnostic codes and troubleshooting for the inverter assembly.
Suspension Components:
Wear on suspension components like struts, bushings, and ball joints can occur with age and mileage, impacting ride quality and alignment. Manual provides specifications for wear limits.
๐Ÿ“š Vehicle History
Brand Heritage
Brand Focus:
Lexus is Toyota's luxury vehicle division, known for reliability, comfort, and premium features.
Model Evolution
Previous Generation:
Built upon the foundation of the RX 330 (second generation RX).
Introduction Year:
Introduced for the 2006 model year.
Production
Manufacturing Location:
Japan (primarily Kyushu plant)
Production Run:
2006-2008 (as part of the XU30 generation)
๐Ÿ† Awards & Recognition
Recognitions
Car And Driver Best SUVs:
Frequently recognized by automotive publications for its blend of luxury, efficiency, and utility. (Specific awards for 2006 vary, but consistent praise for the RX line).
Ratings
Fuel Economy Rating:
EPA estimated MPG: 28 city / 27 highway (for AWD model) - considered excellent for its class and era.
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