Linde Electric Pallet Truck Type 1152: T16L Operating Instructions (User Manual)
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🏷️ Basic Information Identification Make: Linde Model: Electric Pallet Truck Type 1152: T16L Product Type: Operating Instructions (User Manual) Brand Line: Linde Material Handling Codes Type Code: 1152 Model Variant: T16L 👋 Introduction Market Position Market Position: Industrial material handling equipment, specifically electric pallet trucks designed for efficiency and reliability in warehouse and logistics environments. Competitive Analysis Competitive Analysis: Linde is a well-established global manufacturer of material handling equipment known for its robust engineering, ergonomic design, and focus on operational efficiency. Competitors in this segment include brands like Still, Toyota Material Handling, Crown, and Hyster-Yale. Key Features Key Features Of Vehicle: Electric power, pallet handling capability, T16L model designation indicates a specific configuration (likely related to load capacity and fork length), features like Proportional Speed, Creep Speed option, Digicode option (LFM Go), LFM Access-LFM Basic options, and automatic lifting/lowering of forks. Intended Audience Intended Audience: Operators, supervisors, maintenance technicians, and service personnel responsible for the safe and efficient operation and upkeep of the Linde Electric Pallet Truck Type 1152: T16L. Legal Requirements Legal Requirements Covered: Mentions 'Legal requirements for placing on the market', indicating adherence to relevant industrial safety and compliance standards. Use Description Description Of Use: General use, working with loads, order picking, hoisting, and towing are described, along with specific climatic conditions and impermissible uses. Symbols Symbols Used In Manual: The manual explicitly states it uses symbols to convey information, implying a standardized safety and instructional symbol set. 📋 Manual Details Coverage Coverage Areas: Introduction, Safety, General Views, Use, Maintenance, Datasheet, Diagrams (Circuit Diagram, Hydraulic Diagram) Pagination Page Count: 136 Type Manual Type: Operating Instructions / User Manual Language Language: English Format Format: PDF Download Applicability Covered Models: Linde Electric Pallet Truck Type 1152: T16L 📖 Manual Coverage Systems Systems Covered: Braking System, Steering System, Hydraulic Circuit (Lifting System, Oil Level, Filter), Electrical Equipment (Battery Charging, Fuses, Cables, Connectors, On-board Charger), Reducer/Gearbox, Mast/Chains, Controls (Direction of Travel, Lifting/Lowering, Emergency Stop), Battery Management, Stabilizers Electrical System Coverage: Detailed coverage of battery charging systems (on-board and external), fuse checks, battery connector inspection, and general electrical equipment condition. Circuit diagrams are provided for electrical components and options. Hydraulic System Coverage: Includes checking hydraulic oil level, draining the hydraulic circuit, and cleaning the hydraulic filter. A hydraulic diagram is provided, facilitating understanding of the lifting system. Control System Coverage: Details operation of direction of travel controls, proportional speed, creep speed, steering, and the emergency stop handle. Options like LFM Go and LFM Access are also covered. Procedures Procedures Included: Pre-use checks (Daily, Before First Use), Operation (Start-up, Direction of Travel, Speed Control, Steering, Braking, Load Handling, Order Picking, Hoisting/Towing), Maintenance (Periodic Checks, Lubrication, Cleaning, Battery Servicing, Reducer Servicing, Brake Adjustment, Electrical Checks, Hydraulic Servicing, Mast Maintenance), Troubleshooting (implied through diagrams and technical descriptions), Battery Changing (Vertical and Side Access), Battery Charging (On-board and External) Battery Procedures: Extensive procedures for battery management, including cleaning, connecting/disconnecting, and detailed steps for changing batteries with both vertical and side access configurations, utilizing trolleys or movable supports. Depth Technical Depth: Comprehensive for operation and routine maintenance. Includes detailed diagrams, technical specifications, maintenance schedules (1000, 2000, 5000 hour service plans), and specific component access procedures. Suitable for operators, maintenance technicians, and service personnel. Specific Procedures Specific Procedures Covered: Detailed instructions for fork manual and automatic lifting/lowering, adjusting the on-board charger, using the charger, handling consumables, accessing technical compartments, changing batteries (vertical and side access), connecting/disconnecting battery connectors, and specific checks for steering, braking, and lifting systems. Technical Depth Diagnostic Capabilities: While not a dedicated diagnostic manual, the circuit and hydraulic diagrams, along with troubleshooting steps for electrical and hydraulic systems, provide a basis for diagnosing common faults. Diagrams Included: Circuit diagrams for various configurations (T16L, options, LFM options, automatic lifting/lowering) and a hydraulic diagram are included, offering significant technical insight. 📊 Manual Specifications File Characteristics File Format: PDF Print Quality: High Quality Illustrated (as per description) File Size: Estimated based on 136 pages with images; likely to be several megabytes. Exact size not specified. Binding Binding Type: N/A (PDF Download) Paper Paper Type: N/A (PDF Download) Content Quality Content Quality Description: Original factory manual with high-quality images, circuit diagrams, and detailed instructions, ensuring accuracy and clarity for operators and maintenance personnel. Searchability Searchability: PDF format typically allows for text searchability if the PDF is properly generated, enhancing ease of finding specific information. ⚙️ Engine Specifications Primary Engine Power Source: Electric Motor Performance Performance Characteristics: Focus on torque and efficiency for load handling rather than traditional horsepower/RPM. Specific motor power details would be in the datasheet. Fuel System Fuel System: Battery-powered (details on battery type and capacity expected in datasheet) Motor Type Motor Type: Brushless DC Electric Motor (typical for modern electric forklifts, specific type would be in datasheet) 🔧 Transmission Standard Transmission Type: Electric Drive (likely single speed...
Industrial material handling equipment, specifically electric pallet trucks designed for efficiency and reliability in warehouse and logistics environments.
Competitive Analysis
Competitive Analysis:
Linde is a well-established global manufacturer of material handling equipment known for its robust engineering, ergonomic design, and focus on operational efficiency. Competitors in this segment include brands like Still, Toyota Material Handling, Crown, and Hyster-Yale.
Key Features
Key Features Of Vehicle:
Electric power, pallet handling capability, T16L model designation indicates a specific configuration (likely related to load capacity and fork length), features like Proportional Speed, Creep Speed option, Digicode option (LFM Go), LFM Access-LFM Basic options, and automatic lifting/lowering of forks.
Intended Audience
Intended Audience:
Operators, supervisors, maintenance technicians, and service personnel responsible for the safe and efficient operation and upkeep of the Linde Electric Pallet Truck Type 1152: T16L.
Legal Requirements
Legal Requirements Covered:
Mentions 'Legal requirements for placing on the market', indicating adherence to relevant industrial safety and compliance standards.
Use Description
Description Of Use:
General use, working with loads, order picking, hoisting, and towing are described, along with specific climatic conditions and impermissible uses.
Symbols
Symbols Used In Manual:
The manual explicitly states it uses symbols to convey information, implying a standardized safety and instructional symbol set.
Detailed coverage of battery charging systems (on-board and external), fuse checks, battery connector inspection, and general electrical equipment condition. Circuit diagrams are provided for electrical components and options.
Hydraulic System Coverage:
Includes checking hydraulic oil level, draining the hydraulic circuit, and cleaning the hydraulic filter. A hydraulic diagram is provided, facilitating understanding of the lifting system.
Control System Coverage:
Details operation of direction of travel controls, proportional speed, creep speed, steering, and the emergency stop handle. Options like LFM Go and LFM Access are also covered.
Procedures
Procedures Included:
Pre-use checks (Daily, Before First Use), Operation (Start-up, Direction of Travel, Speed Control, Steering, Braking, Load Handling, Order Picking, Hoisting/Towing), Maintenance (Periodic Checks, Lubrication, Cleaning, Battery Servicing, Reducer Servicing, Brake Adjustment, Electrical Checks, Hydraulic Servicing, Mast Maintenance), Troubleshooting (implied through diagrams and technical descriptions), Battery Changing (Vertical and Side Access), Battery Charging (On-board and External)
Battery Procedures:
Extensive procedures for battery management, including cleaning, connecting/disconnecting, and detailed steps for changing batteries with both vertical and side access configurations, utilizing trolleys or movable supports.
Depth
Technical Depth:
Comprehensive for operation and routine maintenance. Includes detailed diagrams, technical specifications, maintenance schedules (1000, 2000, 5000 hour service plans), and specific component access procedures. Suitable for operators, maintenance technicians, and service personnel.
Specific Procedures
Specific Procedures Covered:
Detailed instructions for fork manual and automatic lifting/lowering, adjusting the on-board charger, using the charger, handling consumables, accessing technical compartments, changing batteries (vertical and side access), connecting/disconnecting battery connectors, and specific checks for steering, braking, and lifting systems.
Technical Depth
Diagnostic Capabilities:
While not a dedicated diagnostic manual, the circuit and hydraulic diagrams, along with troubleshooting steps for electrical and hydraulic systems, provide a basis for diagnosing common faults.
Diagrams Included:
Circuit diagrams for various configurations (T16L, options, LFM options, automatic lifting/lowering) and a hydraulic diagram are included, offering significant technical insight.
📊 Manual Specifications
File Characteristics
File Format:
PDF
Print Quality:
High Quality Illustrated (as per description)
File Size:
Estimated based on 136 pages with images; likely to be several megabytes. Exact size not specified.
Binding
Binding Type:
N/A (PDF Download)
Paper
Paper Type:
N/A (PDF Download)
Content Quality
Content Quality Description:
Original factory manual with high-quality images, circuit diagrams, and detailed instructions, ensuring accuracy and clarity for operators and maintenance personnel.
Searchability
Searchability:
PDF format typically allows for text searchability if the PDF is properly generated, enhancing ease of finding specific information.
⚙️ Engine Specifications
Primary Engine
Power Source:
Electric Motor
Performance
Performance Characteristics:
Focus on torque and efficiency for load handling rather than traditional horsepower/RPM. Specific motor power details would be in the datasheet.
Fuel System
Fuel System:
Battery-powered (details on battery type and capacity expected in datasheet)
Motor Type
Motor Type:
Brushless DC Electric Motor (typical for modern electric forklifts, specific type would be in datasheet)
🔧 Transmission
Standard
Transmission Type:
Electric Drive (likely single speed or variable speed via motor controller)
Features
Transmission Features:
Includes direction of travel controls, potential for creep speed and proportional speed functions for precise maneuverability.
📐 Dimensions
Weights
Vehicle Weight:
Refer to Technical Datasheet (Section 6) for exact weight and load capacity.
Load Capacity:
T16L: 1600 kg (inferred from model designation 'T16')
Cargo
Fork Dimensions:
Specific fork length and width are not detailed in the product information but would be specified in the T16L datasheet. The 'L' in T16L might indicate a longer fork length or specific configuration.
🛡️ Safety Features
Ratings
Safety Features Overview:
Emphasis on residual risks, periodic general checks, safety regulations, stability considerations, emergency stop handle, and testing of safety devices.
Manual details the operation and checking of the steering system, braking system, and includes testing of safety devices like emergency stop functions.
Passive Features
Passive Safety Features:
Stability inherent in design, protective guards (implied), robust construction.
💡 Technology Features
Infotainment
Infotainment Systems:
N/A (This is industrial equipment, not a passenger vehicle. Focus is on operational controls and safety).
Driver Assistance
Driver Assistance Features:
Proportional Speed function, Creep Speed (option), automatic lifting/lowering of fork, LFM Access/Basic options for controlled truck access and operation.
Lift Control Technology:
Specific sections detail fork manual lifting/lowering via side buttons and the automatic lifting/lowering feature, highlighting user interface advancements.
Connectivity
Connectivity Features:
Digicode option (LFM Go) suggests a form of access control or data logging, but not typical automotive connectivity.
🔧 Maintenance
Service Intervals
Service Intervals:
Daily checks before use, Calendar of testing and maintenance operations, Maintenance plan as required, specific service plans at 1000 hours, 2000 hours, and 5000 hours.
Preventative Maintenance Schedule:
A structured schedule is provided, differentiating between daily checks and more extensive periodic maintenance operations based on operating hours.
Fluid Specifications
Recommended Lubricants:
Section 5 lists 'Recommended lubricants' and details procedures for hydraulic circuit maintenance (oil level, filter cleaning), requiring specific hydraulic fluid type, which would be detailed in the datasheet or lubricant recommendations.
Hydraulic Fluid Type:
Specific hydraulic fluid type and viscosity are not listed here but would be detailed in the manufacturer's recommended lubricants section or datasheet.
Known Issues
Known Issues Discussion:
The manual focuses on correct operation and maintenance to prevent issues. Common industrial equipment issues can include battery wear, hydraulic leaks, brake wear, and electrical connection problems, all of which are addressed through the maintenance procedures outlined.
Detailed maintenance steps are provided for the reducer, steering/braking/wheels, electrical equipment, hydraulic circuit, and mast/chains, demonstrating a thorough approach.
Maintenance Plan
Maintenance Plan Detail:
Comprehensive plan includes daily checks, periodic inspections, and major service intervals (1000, 2000, 5000 hours) covering lubrication, component checks, adjustments, and replacements.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Linde Material Handling is a leading global brand with a long history in the design and manufacture of forklifts and warehouse equipment, known for innovation and quality.
Model Evolution
Model Evolution:
The Type 1152 represents a specific generation or series of Linde electric pallet trucks. Evolution would involve improvements in battery technology, motor efficiency, control systems (like LFM options), ergonomics, and safety features.
Key Evolutions In Pallet Trucks:
Modern electric pallet trucks like this Linde model have seen advancements in battery technology (e.g., higher energy density, faster charging), more efficient electric motors, ergonomic control designs, and integrated safety/access control systems.
Production
Production Information:
Specific production year for this manual is not provided, but it covers the Type 1152 T16L model.