🏷️ Basic Information Identification Make: Linde Model: H50-03, H60-03, H70-03, H80-03 Series: 353-03 Explosion Protected Series Type: Diesel Forklift Truck Codes Chassis Code: 353-03 👋 Introduction Market Position Market Position: Specialized material handling equipment for potentially hazardous environments requiring explosion protection. Key Features Key Features: Explosion-protected design, diesel engine power, robust construction for heavy-duty applications, comprehensive operating and maintenance guidance. 📋 Manual Details Coverage Areas Covered Models: H50-03, H60-03, H70-03, H80-03 Page Count Page Count: 98 Manual Type Manual Type: Operating Manual (User Manual) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Diesel engine operation, maintenance, troubleshooting, and emissions. Hydraulic System: Hydraulic system operation, maintenance, troubleshooting, and fluid specifications. Lift Mast: Lift mast operation, maintenance, chain care, and securing procedures. Brake System: Brake system operation, service brake, stop pedal, parking brake actuation and release, and multi-disc brake pack release. Steering System: Steering system operation, lubrication, and axle maintenance. Electrical System: Electrical system overview, insulation monitoring, fuses, and battery checks. Explosion Protection: Specific procedures and checks for explosion-protected operation. Procedures Included Commissioning: Truck receipt, initial commissioning checks, and running-in instructions. Daily Checks: Daily checks and work before commissioning, including fork arms, intake screen, tire pressure, fuel level, engine oil, coolant, air flap, and insulation monitoring. Operation: Starting/stopping the engine, emergency shutdown, driving (dual-pedal and single-pedal), steering, braking, lift mast control, attachment operation (sideshift, clamp), and controls for wipers, lights, and heating. Load Handling: Procedures before load pickup, handling loads not clamped, fixed or clamped loads, adjusting fork arm distance, picking up, transporting, and setting down loads. Transportation: Procedures for loading/unloading from lorries/low loaders, crane loading, and towing regulations. Maintenance: Detailed maintenance schedules including 50, 250, 500, 1000, 2000, and 3000-hour inspections and maintenance tasks. Troubleshooting: Faults, causes, and remedies for the controller, diesel engine, and hydraulic system. Safety: Safety rules, qualified person requirements, stability, safety-relevant terms, general notes, residual risks, and periodic testing. Technical Depth Depth Of Coverage: Comprehensive coverage from basic daily checks and operation to detailed periodic maintenance, troubleshooting, and component-specific procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Illustrated, factory original quality for clear reproduction. Binding Type Binding Type: N/A (PDF Download) Paper Type Paper Type: N/A (PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Diesel Engine Performance Horsepower Range Estimation: Estimated between 50-80 HP based on model designations (H50-H80). Fuel System Fuel Type: Diesel Fuel Fuel System Components: Fuel pump, water separator, fuel filter. Maintenance Engine Oil Change Interval: 500-hour service interval. Air Filter Replacement: 1000-hour service interval for cartridge replacement. V Belt Replacement: 2000-hour service interval for replacement. Valve Clearance Adjustment: 2000-hour service interval. Emissions Emissions Control: Diesel engine emissions (DME) are addressed, including cleaning of intake spark arrestor. 🔧 Transmission Standard Transmission Type: Dual-pedal operation for forward and reverse travel; single-pedal operation also described. Features Drive Direction Change: Procedures for changing drive direction are covered. Maintenance Wheel Gear Oil Change: 500-hour and 3000-hour service intervals for oil change and cleaning magnetic plug. 📐 Dimensions Weights Gross Vehicle Weight Estimation: Models H50, H60, H70, H80 suggest a range of operating weights typically from 5,000 kg to 8,000 kg (11,000 lbs to 17,600 lbs) for the base truck, excluding load. 🛡️ Safety Features Ratings Explosion Protection Certification: Explosion Protected (Ex) design signifies compliance with relevant hazardous area standards. Active Features Emergency Shutdown: Emergency shutdown procedures using the starting lever and emergency off button. Passive Features Seat Belt: Procedures for putting on, opening, and checking the seat belt. Overhead Guard: Securing of the overhead guard in the longitudinal direction during towing. Procedures Explosion Protection Check: Dedicated section for explosion-protection check. Residual Risks: Discussion of residual risks associated with operation. 💡 Technology Features Driver Assistance Display Units: Description of display units for truck operation monitoring. Insulation Monitoring: Detailed explanation of insulation monitoring, including warning and fault indicators. Controls Operating Elements: Detailed overview of operating and display elements. Central Lever Control: Operation of lift mast, tilting, and attachments via central lever. Single Lever Control: Operation of lift system and attachments via single lever. Comfort Features Heating System: Operation of warm water heating. 🔧 Maintenance Service Intervals 50 Hour Service: Maintenance work after the first 50 operating hours. 250 Hour Service: 250-hour inspection and maintenance, including cleaning spark arrestor and checking exhaust pipe mounting. 500 Hour Service: 500-hour inspection and maintenance, including lubrication, filter checks, and wheel fastening checks. 1000 Hour Service: 1000-hour inspection and maintenance, including filter replacement, leak checks on hydraulic systems, and intake/exhaust pipes. 2000 Hour Service: 2000-hour inspection and maintenance, including V-belt replacement and injector checks. 3000 Hour Service: 3000-hour inspection and maintenance, including hydraulic oil and coolant changes, and wheel gear oil changes. Fluid Specifications Engine Oil Recommendation: Recommendations for engine oil are provided. Hydraulic Oil Recommendation: Recommendations for hydraulic oil and bio-hydraulic oil...