๐ท๏ธ Basic Information Identification Make: Linde Model: 353-03 Series Forklift Truck Codes Series Codes: H50 D-03, H60 D-03, H70 D-03, H80 D-03, H80/900 D-03 ๐ Introduction Market Position Market Segment: Industrial material handling equipment, specifically diesel-powered forklift trucks. Key Features Primary Focus: Safe and efficient operation, maintenance, and basic technical understanding of the Linde 353-03 Series diesel forklift trucks. Value Proposition Manual Value: Essential operating and maintenance resource for owners and operators, ensuring productivity, safety, and longevity of the equipment. ๐ Manual Details Coverage Areas Covered Models: Linde Diesel Forklift Truck 353-03 Series (H50 D-03, H60 D-03, H70 D-03, H80 D-03, H80/900 D-03) Page Count Page Count: 102 Manual Type Manual Type: Original Illustrated Factory Operating Manual (User Manual) Language Language: English Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine System: Detailed description, operation, starting, stopping, fuel handling, and emissions of the diesel engine, including soot particle filter system inspection. Hydraulic System: Description and operation of the hydraulic system, including lifting device and attachments control. Brakes: Operation of service brake and parking brake, including release and application procedures, and disc brake release for towing. Steering: Operation and adjustment of the steering system. Electrical System: Coverage of controls, indicators, composite instrument, lighting, horn, and fuse checking/renewal. Lift Mast And Attachments: Operation of lift mast, fork carriage lifting/lowering, tilting, side shift, clamp, and general attachment operation. Operator Controls: Detailed explanation of controls, indicators, composite instrument, and specific controls for lifting devices and attachments. Truck Data Management: Procedures for truck data acquisition, condition codes, and settings. Procedures Included Pre Operation Checks: Comprehensive pre-operation checks including daily checks, refueling, fluid level checks (engine oil, coolant), tire inflation, seat belt usage, and accident prevention checks. Operation: Detailed instructions for driving forward, reversing, stopping, and operation of specific controls like the single-pedal model. Load Handling: Procedures for before lifting a load, adjusting fork spread, loading, transporting a load, and depositing a load. Transport And Securing: Instructions for transport with lorry/low-bed semi-trailer, hoisting procedures (crane, lifting eyes), and securing for transport. Towing And Recovery: Detailed towing instructions, procedure, releasing disc brakes, opening hydraulic by-pass valve, and making brakes operational again after towing. Maintenance Scheduled: Inspection and maintenance schedules for various service intervals (first 50 hours, 500 hours, 1000 hours, 2000 hours) covering lubrication, fluid renewal, filter replacement, and component checks. Maintenance As Required: Procedures for cleaning the lift truck, mast chains, air filter, radiator, fuel system water separator, and soot particulate filter regeneration. Troubleshooting And Repair: Guidance on handling malfunctions during operation, checking fuses, and taking the truck out of or back into operation. Technical Depth Depth Of Coverage: Comprehensive operational guidance, routine maintenance, safety procedures, and detailed troubleshooting for the specified forklift models. It covers basic user operations to specific maintenance tasks. ๐ Manual Specifications File Format File Type: PDF Searchability: Likely searchable text content within the PDF for easy information retrieval. Print Quality Illustrations: Original Illustrated Factory Manual, indicating clear diagrams and images. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) โ๏ธ Engine Specifications Primary Engine Engine Type: Diesel Engine Performance Emissions Control: Includes information on diesel engine emissions and soot particle filter system inspection, indicating compliance with emission standards relevant to its production era. Fuel System Fuel Handling: Detailed procedures for checking fuel level, refueling, and draining the water separator in the fuel system, along with bleeding the fuel system. Maintenance Oil And Coolant: Procedures for checking engine oil level, adding engine oil, renewing engine oil and oil filter, and checking header tank coolant level and concentration. ๐ง Transmission Features Driving Modes: Mentions 'Single-pedal model', indicating advanced hydrostatic transmission control for acceleration and braking via a single pedal. Maintenance Drive Axle Differential: Includes checks for drive axle hub differential oil level, leaks, and renewal of differential oil at 1000-hour intervals. ๐ Dimensions Weights Operating Weight: Specific weights for H50, H60, H70, and H80 models are detailed in the 'Technical Data' section, not listed in this summary but are crucial for load capacity. Load Capacities: The model designations (H50, H60, H70, H80) directly indicate approximate load capacities in hundreds of kilograms (e.g., H50 implies 5,000 kg or 5 tonnes). ๐ก๏ธ Safety Features Active Features Operator Interface: Emphasis on safe operation through clear control descriptions, starting/stopping procedures, and load handling safety. Braking System: Detailed instructions for service brake and parking brake operation, essential for safe operation and parking. Passive Features Operator Protection: Includes applying and releasing seat belts, adjusting the operator seat, and references to overhead guards (implied by mast maintenance). Guidelines General Safety: Dedicated sections on 'Safety rules,' 'Important safety information,' and 'Accident prevention check,' highlighting the manual's focus on safety. Operational Environment: Information on 'Operation of industrial trucks in the plant area' to ensure safe usage within industrial environments. ๐ก Technology Features Driver Assistance Operator...
Original Illustrated Factory Operating Manual (User Manual)
Language
Language:
English
Format
Format:
PDF Download
๐ Manual Coverage
Systems Covered
Engine System:
Detailed description, operation, starting, stopping, fuel handling, and emissions of the diesel engine, including soot particle filter system inspection.
Hydraulic System:
Description and operation of the hydraulic system, including lifting device and attachments control.
Brakes:
Operation of service brake and parking brake, including release and application procedures, and disc brake release for towing.
Steering:
Operation and adjustment of the steering system.
Electrical System:
Coverage of controls, indicators, composite instrument, lighting, horn, and fuse checking/renewal.
Lift Mast And Attachments:
Operation of lift mast, fork carriage lifting/lowering, tilting, side shift, clamp, and general attachment operation.
Operator Controls:
Detailed explanation of controls, indicators, composite instrument, and specific controls for lifting devices and attachments.
Truck Data Management:
Procedures for truck data acquisition, condition codes, and settings.
Procedures Included
Pre Operation Checks:
Comprehensive pre-operation checks including daily checks, refueling, fluid level checks (engine oil, coolant), tire inflation, seat belt usage, and accident prevention checks.
Operation:
Detailed instructions for driving forward, reversing, stopping, and operation of specific controls like the single-pedal model.
Load Handling:
Procedures for before lifting a load, adjusting fork spread, loading, transporting a load, and depositing a load.
Transport And Securing:
Instructions for transport with lorry/low-bed semi-trailer, hoisting procedures (crane, lifting eyes), and securing for transport.
Towing And Recovery:
Detailed towing instructions, procedure, releasing disc brakes, opening hydraulic by-pass valve, and making brakes operational again after towing.
Maintenance Scheduled:
Inspection and maintenance schedules for various service intervals (first 50 hours, 500 hours, 1000 hours, 2000 hours) covering lubrication, fluid renewal, filter replacement, and component checks.
Maintenance As Required:
Procedures for cleaning the lift truck, mast chains, air filter, radiator, fuel system water separator, and soot particulate filter regeneration.
Troubleshooting And Repair:
Guidance on handling malfunctions during operation, checking fuses, and taking the truck out of or back into operation.
Technical Depth
Depth Of Coverage:
Comprehensive operational guidance, routine maintenance, safety procedures, and detailed troubleshooting for the specified forklift models. It covers basic user operations to specific maintenance tasks.
๐ Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text content within the PDF for easy information retrieval.
Print Quality
Illustrations:
Original Illustrated Factory Manual, indicating clear diagrams and images.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Diesel Engine
Performance
Emissions Control:
Includes information on diesel engine emissions and soot particle filter system inspection, indicating compliance with emission standards relevant to its production era.
Fuel System
Fuel Handling:
Detailed procedures for checking fuel level, refueling, and draining the water separator in the fuel system, along with bleeding the fuel system.
Maintenance
Oil And Coolant:
Procedures for checking engine oil level, adding engine oil, renewing engine oil and oil filter, and checking header tank coolant level and concentration.
๐ง Transmission
Features
Driving Modes:
Mentions 'Single-pedal model', indicating advanced hydrostatic transmission control for acceleration and braking via a single pedal.
Maintenance
Drive Axle Differential:
Includes checks for drive axle hub differential oil level, leaks, and renewal of differential oil at 1000-hour intervals.
๐ Dimensions
Weights
Operating Weight:
Specific weights for H50, H60, H70, and H80 models are detailed in the 'Technical Data' section, not listed in this summary but are crucial for load capacity.
Load Capacities:
The model designations (H50, H60, H70, H80) directly indicate approximate load capacities in hundreds of kilograms (e.g., H50 implies 5,000 kg or 5 tonnes).
๐ก๏ธ Safety Features
Active Features
Operator Interface:
Emphasis on safe operation through clear control descriptions, starting/stopping procedures, and load handling safety.
Braking System:
Detailed instructions for service brake and parking brake operation, essential for safe operation and parking.
Passive Features
Operator Protection:
Includes applying and releasing seat belts, adjusting the operator seat, and references to overhead guards (implied by mast maintenance).
Guidelines
General Safety:
Dedicated sections on 'Safety rules,' 'Important safety information,' and 'Accident prevention check,' highlighting the manual's focus on safety.
Operational Environment:
Information on 'Operation of industrial trucks in the plant area' to ensure safe usage within industrial environments.
๐ก Technology Features
Driver Assistance
Operator Interface Enhancements:
The 'Single-pedal model' and 'Composite instrument' suggest integrated technology for improved operator control and monitoring.
Truck Data Management
Data Acquisition:
Features for truck data acquisition, condition codes, and custom settings indicate a level of onboard diagnostics and fleet management capability.
๐ง Maintenance
Service Intervals
Interval Summary:
Comprehensive schedule covering initial service (50 hours), and regular intervals (500 hours, 1000 hours, 2000 hours) for inspections, lubrication, and component renewals.
Daily Checks:
Detailed list of daily checks and servicing procedures before operation to ensure readiness and safety.
Fluid Specifications
Engine Oil Renewal:
Procedure for renewing engine oil, implying specific oil type and viscosity requirements are detailed in the full manual.
Hydraulic Oil Level:
Procedure to check hydraulic oil level, indicating the importance of maintaining correct hydraulic fluid.
Fuel System Water Separator:
Instructions for draining the water separator in the fuel system, critical for preventing fuel system contamination and ensuring optimal performance.
Known Issues
Common Wear Points:
Manual covers lubrication of steer axle, mast, and tilt cylinder bearings, indicating these are critical wear points requiring regular attention.
Soot Particle Filter:
Regular checks and regeneration procedures for the soot particle filter system suggest potential issues related to filter clogging if not maintained.
Component Checks
Lift Chains And Hoses:
Checks for condition and security of mast, lift chains, lift cylinders, and pre-tension of double hoses, highlighting areas of potential fatigue and wear.
Brakes And Tires:
Checks for wheel fastener tightness, tyre condition, and parking brake operation are included, crucial for operational safety.
๐ Vehicle History
Brand Heritage
Brand Focus:
Linde Material Handling is a well-established global leader in forklifts and warehouse equipment, known for innovative and reliable products.
Model Evolution
Series Designation:
The 'D-03' in the model numbers typically signifies a specific generation or series update within Linde's product line, indicating advancements over prior models.
Production
Production Era:
The presence of a soot particle filter system suggests these models are from a period where emission regulations for diesel engines were becoming more stringent, likely post-2000s.
๐ Awards & Recognition
Recognitions
Brand Reputation:
Linde is consistently recognized for product innovation, ergonomics, and efficiency in the material handling industry, often receiving design and technology awards.
Certifications
Industry Standards:
While specific certifications aren't detailed, a factory manual for a European manufacturer like Linde implies adherence to relevant EU safety and performance standards (e.g., CE marking).