🏷️ Basic Information Identification Make: Linde Model: 392 Series Forklift Trucks Product Type: Original Illustrated Factory Operating Manual (User Manual) Codes Series Code: 392 Model Codes Covered: H20T, H25T, H25TCT 👋 Introduction Market Position Market Position: Linde is a leading global manufacturer of forklifts and warehouse trucks, known for robust engineering, efficient operation, and innovative technology. The 392 Series typically represents their mid-range internal combustion engine (ICE) pneumatic tire forklifts, designed for versatile indoor and outdoor applications. Key Features Key Features: LPG powered, pneumatic tire design for versatility, robust construction, ergonomic operator controls, advanced safety features, comprehensive maintenance schedule, detailed technical data, and extensive circuit diagrams. 📋 Manual Details Coverage Areas Model Coverage: H20T, H25T, H25TCT variants of the Linde 392 Series LPG Forklift Trucks Page Count Page Count: 307 Manual Type Manual Type: Operating Manual (User Manual) Manual Scope: This is an original factory operating manual, providing comprehensive guidance for users and maintenance personnel on the safe and effective operation and upkeep of the specified Linde forklift models. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems Covered: Introduction, Safety, Truck Overview, Operation, Maintenance, Troubleshooting, Technical Data, Circuit Diagrams (including engine, LPG system, hydraulics, drivetrain, chassis, electrical, steering, braking, lift mast, attachments) Electrical System Coverage: Includes checks of cables, connectors, and battery condition. Importantly, it features detailed circuit diagrams for basic and numerous special equipment options, enabling advanced troubleshooting. Hydraulics Coverage: Covers hydraulic oil level checks, filter changes, leak inspections, breather valve operation, tilt cylinder bearing checks, and hydraulic system safety for third auxiliary hydraulics. Brake System Coverage: Detailed coverage of brake system operation for different models (H 20 T/H 25 T and H 25 TCT) and checks for parking brake operation. Procedures Included Procedures Included: Proper usage, impermissible use, reception, initial commissioning checks, safety guidelines, handling consumables, operation in plant areas, LPG system safety, ignition system safety, attachment fitting, running-in, pre-start checks, driver seat/steering column adjustment, clock setting, gas valve operation, seat belt usage, engine operation (dual/single pedal), driving, steering, braking system operation, horn, lifting system and attachments operation (central/single lever, auxiliary hydraulics), lift mast positioning, speed reduction, lighting, wipers, heating/AC, Linde Forklift Data Management (LFM), working under load, load handling (taking up, travelling with, setting down), tow coupling, loading/transporting, securing hose pulley, mast dismantling, driving without mast, truck transport, pre-departure checks, cleaning, servicing air conditioning, wheel change, tire checks, lubrication, electrical system checks, hydraulic system checks, lift mast chain maintenance, sideshift lubrication, fork positioning, troubleshooting (fuses, diagnostics, jump starts, emergency lowering, towing, storage, disposal), circuit diagram interpretation. Transport Procedures: Guidance on loading, transporting the forklift on lorries or low-bed trailers, and securing it properly against movement. Operator Station Adjustments: Covers adjusting the driver's seat (standard, with swivel device, with air suspension), steering column, and understanding the layout of operating devices and the display unit. Engine Operation Procedures: Covers starting and stopping the drive engine, with specific instructions for dual-pedal and single-pedal operation modes. Technical Depth Technical Depth: Comprehensive, covering basic operation, routine maintenance, scheduled servicing (1000, 3000, 6000, 9000-hour intervals), troubleshooting, technical specifications, and detailed circuit diagrams. Suitable for operators, maintenance personnel, and technical staff. Diagnostic Capabilities: The manual provides a dedicated troubleshooting section with common malfunctions and remedies, diagnostic connector information, and fuses, allowing for systematic problem-solving. Circuit Diagrams Detail: Extensive wiring diagrams for basic equipment and a comprehensive set of special equipment options, allowing for detailed electrical diagnostics and understanding of auxiliary functions. Areas Of Expertise Areas Of Expertise Covered: LPG fuel systems, hydrostatic transmissions, hydraulic lift systems, electrical systems, chassis and steering components, brake systems, operator ergonomics, and safety protocols specific to industrial forklifts. 📊 Manual Specifications File Format File Format: PDF File Quality: Illustrated Factory Manual (implies high quality images and diagrams) Searchability: Likely searchable text content within the PDF Download Availability: Available as a PDF download, offering immediate access to information. Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: LPG (Liquid Propane Gas) Internal Combustion Engine Fuel System Fuel System Components: LPG tanks/cylinders, gas shut-off valve, high-pressure gas hoses, evaporator/pressure regulator, LPG mixer, spark plugs. Lpg Cylinder Handling: Specific instructions for changing LPG single and double cylinders for different models (H20T/H25T and H25TCT) are provided, highlighting safety precautions. Maintenance Tasks Engine Maintenance Tasks: Oil level checks, oil changes, oil filter changes, coolant level/concentration checks, coolant changes, water pump inspection, ribbed V-belt checks/changes, toothed belt checks/changes, air filter cartridge changes, spark plug replacement. Cooling System Maintenance: Includes checking coolant level, coolant concentration, and cleaning the water cooler and hydraulic oil cooler for leaks. Performance Performance Characteristics: While specific HP/torque figures are not listed in the product description, the models H20T and H25T/H25TCT indicate load capacities of 2000kg and 2500kg respectively. The engine performance is...
Original Illustrated Factory Operating Manual (User Manual)
Codes
Series Code:
392
Model Codes Covered:
H20T, H25T, H25TCT
👋 Introduction
Market Position
Market Position:
Linde is a leading global manufacturer of forklifts and warehouse trucks, known for robust engineering, efficient operation, and innovative technology. The 392 Series typically represents their mid-range internal combustion engine (ICE) pneumatic tire forklifts, designed for versatile indoor and outdoor applications.
H20T, H25T, H25TCT variants of the Linde 392 Series LPG Forklift Trucks
Page Count
Page Count:
307
Manual Type
Manual Type:
Operating Manual (User Manual)
Manual Scope:
This is an original factory operating manual, providing comprehensive guidance for users and maintenance personnel on the safe and effective operation and upkeep of the specified Linde forklift models.
Includes checks of cables, connectors, and battery condition. Importantly, it features detailed circuit diagrams for basic and numerous special equipment options, enabling advanced troubleshooting.
Hydraulics Coverage:
Covers hydraulic oil level checks, filter changes, leak inspections, breather valve operation, tilt cylinder bearing checks, and hydraulic system safety for third auxiliary hydraulics.
Brake System Coverage:
Detailed coverage of brake system operation for different models (H 20 T/H 25 T and H 25 TCT) and checks for parking brake operation.
Procedures Included
Procedures Included:
Proper usage, impermissible use, reception, initial commissioning checks, safety guidelines, handling consumables, operation in plant areas, LPG system safety, ignition system safety, attachment fitting, running-in, pre-start checks, driver seat/steering column adjustment, clock setting, gas valve operation, seat belt usage, engine operation (dual/single pedal), driving, steering, braking system operation, horn, lifting system and attachments operation (central/single lever, auxiliary hydraulics), lift mast positioning, speed reduction, lighting, wipers, heating/AC, Linde Forklift Data Management (LFM), working under load, load handling (taking up, travelling with, setting down), tow coupling, loading/transporting, securing hose pulley, mast dismantling, driving without mast, truck transport, pre-departure checks, cleaning, servicing air conditioning, wheel change, tire checks, lubrication, electrical system checks, hydraulic system checks, lift mast chain maintenance, sideshift lubrication, fork positioning, troubleshooting (fuses, diagnostics, jump starts, emergency lowering, towing, storage, disposal), circuit diagram interpretation.
Transport Procedures:
Guidance on loading, transporting the forklift on lorries or low-bed trailers, and securing it properly against movement.
Operator Station Adjustments:
Covers adjusting the driver's seat (standard, with swivel device, with air suspension), steering column, and understanding the layout of operating devices and the display unit.
Engine Operation Procedures:
Covers starting and stopping the drive engine, with specific instructions for dual-pedal and single-pedal operation modes.
Technical Depth
Technical Depth:
Comprehensive, covering basic operation, routine maintenance, scheduled servicing (1000, 3000, 6000, 9000-hour intervals), troubleshooting, technical specifications, and detailed circuit diagrams. Suitable for operators, maintenance personnel, and technical staff.
Diagnostic Capabilities:
The manual provides a dedicated troubleshooting section with common malfunctions and remedies, diagnostic connector information, and fuses, allowing for systematic problem-solving.
Circuit Diagrams Detail:
Extensive wiring diagrams for basic equipment and a comprehensive set of special equipment options, allowing for detailed electrical diagnostics and understanding of auxiliary functions.
Areas Of Expertise
Areas Of Expertise Covered:
LPG fuel systems, hydrostatic transmissions, hydraulic lift systems, electrical systems, chassis and steering components, brake systems, operator ergonomics, and safety protocols specific to industrial forklifts.
📊 Manual Specifications
File Format
File Format:
PDF
File Quality:
Illustrated Factory Manual (implies high quality images and diagrams)
Searchability:
Likely searchable text content within the PDF
Download Availability:
Available as a PDF download, offering immediate access to information.
LPG tanks/cylinders, gas shut-off valve, high-pressure gas hoses, evaporator/pressure regulator, LPG mixer, spark plugs.
Lpg Cylinder Handling:
Specific instructions for changing LPG single and double cylinders for different models (H20T/H25T and H25TCT) are provided, highlighting safety precautions.
Maintenance Tasks
Engine Maintenance Tasks:
Oil level checks, oil changes, oil filter changes, coolant level/concentration checks, coolant changes, water pump inspection, ribbed V-belt checks/changes, toothed belt checks/changes, air filter cartridge changes, spark plug replacement.
Cooling System Maintenance:
Includes checking coolant level, coolant concentration, and cleaning the water cooler and hydraulic oil cooler for leaks.
Performance
Performance Characteristics:
While specific HP/torque figures are not listed in the product description, the models H20T and H25T/H25TCT indicate load capacities of 2000kg and 2500kg respectively. The engine performance is optimized for lift and travel operations under load.
🔧 Transmission
Standard
Transmission Type:
Hydrostatic Transmission (Linde's signature Linde-Tronic or similar dual-pedal control system is implied)
Features
Transmission Features:
Dual-pedal operation for intuitive control of direction and speed, single-pedal operation possibility, smooth acceleration and deceleration, precise maneuvering.
Transmission Control:
Features dual-pedal control for independent control of forward/reverse travel and speed, a hallmark of Linde's hydrostatic drive, offering excellent inching capability and precise control.
📐 Dimensions
Weights
Vehicle Weights:
Specific weights (curb weight, operating weight) would be detailed in the 'Technical Data' section, varying by model (H20T vs H25T/H25TCT) and configuration.
Axle Loading:
Axle load specifications (laden and unladen) for drive and lift axles are typically found in the technical data section and are crucial for safe operation and transport planning.
Load Capacity
Load Capacity:
H20T (approx. 2000 kg), H25T (approx. 2500 kg), H25TCT (likely similar capacity with specific configuration, possibly TCT indicating a particular mast or attachment type). Exact load capacities are model-specific and detailed in the manual's technical data and load charts.
🛡️ Safety Features
Ratings
Safety Ratings:
Manual includes extensive 'Safety Guidelines' and 'Residual Risks,' indicating a strong focus on operator safety and compliance with industrial safety standards. Specific certifications are not detailed in the product description.
Active Features
Active Safety Features:
Seat belt, horn, brake systems, steering system, lift height reduction, driving speed reduction, potentially features related to LFM for operational monitoring. Specific safety features for attachments and hydraulics are also covered.
Operator Warnings:
The manual covers various warning symbols and their meanings, ensuring operators are aware of potential hazards and operational limitations. This includes warnings related to LPG handling and high-pressure systems.
Passive Features
Passive Safety Features:
Operator cab design (implied), stability guidelines, tip-over procedures, structural integrity of the truck.
Consumables Handling
Consumables Handling:
Detailed procedures for handling LPG (gas system safety, cylinder changes, filling), engine oil, coolant, hydraulic oil, and cleaning fluids.
💡 Technology Features
Infotainment
Infotainment Features:
Basic infotainment features like radio installation are mentioned in the circuit diagrams (Special equipment sheet 02), but advanced infotainment is unlikely for this class of industrial truck.
Driver Assistance
Driver Assistance Features:
Features such as lift mast positioning, lift height reduction, driving speed reduction, and potentially the Linde Forklift Data Management (LFM) system for operational data logging and analysis.
Lift Mast Control:
Detailed procedures for operating the lift mast using various lever configurations (central, single) and auxiliary hydraulics, including adjustments for mast positioning and lift height reduction.
Linde Forklift Data Management:
Mentioned as a feature, suggesting capabilities for operational data logging, fleet management, and potentially performance monitoring.
Connectivity
Connectivity Features:
Linde Forklift Data Management (LFM) likely allows for data logging and potentially limited connectivity for fleet management purposes. Diagnostic connectors are also mentioned.
🔧 Maintenance
Service Intervals
Service Intervals:
1000-hour, 3000-hour, 6000-hour, and 9000-hour service plans are explicitly detailed, along with ongoing checks before starting work.
Scheduled Maintenance Plans:
Detailed service plans for 1000, 3000, 6000, and 9000 operating hours outline specific inspection and maintenance tasks for various truck components.
Fluid Specifications
Fluid Specifications:
Recommendations for consumables are provided, including engine oil, coolant, and hydraulic oil. Specific SAE grades, API classifications, and manufacturer approvals would be detailed within the manual.
Lubrication Points:
The manual details where lubrication is required, including pivots, joints, lift mast chains, sideshift mechanisms, and fork positioning devices, specifying the type of grease or lubricant to be used.
Known Issues
Common Issues Covered:
The 'Troubleshooting' section specifically lists 'Malfunctions, Causes and Remedy' for the LPG engine, hydraulic equipment, and other potential issues, indicating common failure points and their solutions are addressed.
Component Maintenance
Component Maintenance:
Covers engine, gearbox, chassis, bodywork, electrics, hydraulics, and load lift system with detailed maintenance tasks for each.
Lpg System Maintenance:
Extensive coverage of the LPG system, including checking levels, changing cylinders, filter changes, mixer adjustments, evaporator cleaning, and leak/damage inspections, crucial for safe operation.
Chassis Bodywork Maintenance:
Includes cleaning the truck, bonnet, floorplate, checking seat belts, frame fastenings, tilt cylinders, steering axle, oiling pivots/joints, chassis frame checks, and wheel changes.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Linde Material Handling has a long history of innovation and reliability in the material handling industry, dating back to the mid-20th century. They are recognized for their pioneering work in hydrostatic drive systems and ergonomic designs.
Model Evolution
Model Evolution:
The 392 Series is an evolution of Linde's established pneumatic tire forklift line, incorporating advancements in engine technology, operator comfort, efficiency, and safety features over previous generations. Specific production years are noted for 'Technical Data' as 'as at 09/2010'.
Technical Data Dates:
Specific technical data sheets for H20 T, H25 T, and H25 TCT are dated as at 09/2010, and load diagrams and lift mast data are dated as at 06/2007, providing a timeframe for the covered specifications.
🏆 Awards & Recognition
Recognitions
Recognitions:
Not specified in the product information. Linde products generally receive industry recognition for design, efficiency, and safety.