🏷️ Basic Information Identification Make: Linde Model: 335-02 Series: E14-02, E16-02, E16C-02, E18C-02, E16P-02, E18P-02, E20P-02 Codes Series Code: 335-02 👋 Introduction Market Position Market Segment: Industrial Material Handling, specifically designed for hazardous environments requiring explosion-proof (Ex) and gas warning capabilities. Competitive Analysis Competitive Landscape: Competes with other manufacturers of explosion-proof electric forklifts and material handling equipment, where safety and compliance with ATEX or similar directives are paramount. Linde is a recognized leader in this specialized segment. Key Features Key Features: Explosion-proof design (referencing EN 1755), integrated gas warning system (PL-G 1000), electric drive system, robust construction for demanding industrial applications, and comprehensive service documentation. 📋 Manual Details Coverage Areas Covered Models: E14-02, E16-02, E16C-02, E18C-02, E16P-02, E18P-02, E20P-02 Page Count Page Count: 94 Manual Type Manual Type: Service Training Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Primary Systems: Explosion-proofing, Traction Motors, Pump Motor, Electrical Equipment, Gas Warning System (PL-G 1000), Drive System, Gearing, Wheels and Tyres, Service Brake, Fork Arms, Working Hydraulics, LDC Power Supply, LDC40 Power Supply. Electrical Systems: Extensive coverage including sealed housings, control housing, lighting control housing, gas warning system housing, PG cable glands, electrical cables, LDC power supply, LDC40 power supply, timing circuits, release signals, traction controllers (LDC, LDC40), composite instruments, temperature monitoring, lifting electronics, gas warning system (PL-G1000), lighting systems, and additional electrical equipment. Braking System: Service Brake Tire And Wheel: Wheels and Tyres Battery System: Battery, Backup Battery Hydraulics: Working Hydraulics, including pump motor service. Gas Detection System: Gas Warning System PL-G1000 Procedures Included Maintenance And Repair: Explosion-proofing checks, Traction motor maintenance (carbon brush wear, cleaning), Pump motor carbon brush replacement, Battery installation/replacement, Operation and charging guidance, Wheel checks (leakage resistance), Service brake adjustments, Fork arm inspection, Electrical equipment housing maintenance (sealed housings, control housing, lighting control housing, gas warning system housing), PG cable gland sealing effect checks, Electrical cable condition checks, Gas warning system installation/removal, gas warning system commissioning, alarm threshold setting, sensor current setting, calibration, and troubleshooting, LDC and LDC40 power supply troubleshooting, circuit diagram interpretation, drive axle dismantling/re-installation, traction motor cleaning during axle service, sealing effect of PG cable glands, condition and attachment of electrical cables. Electrical Diagnostics: Includes troubleshooting for various LDC/LDC40 controllers, gas warning systems, and general electrical components. Detailed circuit diagrams for LDC and LDC40 are provided. Brake Maintenance: Procedures for maintenance of the service brake. Tire Checks: Checking the leakage resistance of drive tyres. Battery Service: Battery installation and replacement, operation and charging procedures. Hydraulic Maintenance: General remarks on working hydraulics and renewing carbon brushes on the pump motor. Gas System Calibration: Calibration of the sensor head with test gas, setting alarm thresholds, sensor current, and troubleshooting malfunctions for the gas warning system. Technical Depth Technical Depth: Comprehensive service and training level, covering general information, safety rules, specific component maintenance, electrical system diagnostics, hydraulic system overhauls, and detailed troubleshooting for explosion-proof features and the gas warning system. Includes technical specifications for motors and bolt tightening torques. Explosion Proofing Details: Specific section dedicated to the explosion-proofing of the truck, detailing its principles and maintenance requirements, crucial for safe operation in hazardous areas. Safety Procedures: Includes comprehensive safety rules relevant to operating and servicing electric lift trucks, especially those in hazardous environments. Special Tools: Reference to 'Special tools' implies that proprietary or specific tools are required for certain maintenance and repair procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for clear on-screen viewing and printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Drive Motor Type: AC Traction Motors (specific models not detailed in TOC, but implied as key components). Performance Motor Maintenance: Detailed procedures for checking traction motor carbon brush wear and replacement. Cleaning procedures for traction motors. Fuel System Power Source: Electric, powered by battery. Specific battery specifications and charging procedures are covered. 🔧 Transmission Standard Drive System Type: Integrated drive axle with traction motors. Optional Optional Features Coverage: The manual covers 'additional electrical equipment' and 'extra equipment' which may imply optional configurations. Features Drive Axle Service: Includes dismantling and re-installing the drive axle, with specific mention of cleaning traction motors during this procedure. 📐 Dimensions Exterior Model Variant Differences: The model series (E14, E16, E16C, E18C, E16P, E18P, E20P) implies variations in lift capacity and potentially overall dimensions, though specific figures are not provided in the TOC. Cargo Lift Capacity Variants: Model designations likely indicate lift capacities (e.g., E14 suggests 1.4 tonnes, E20 suggests 2.0 tonnes), but exact specifications are not in the TOC. Weights Weight Information: No specific weight data in TOC, but maintenance of housings and components implies substantial industrial build. 🛡️ Safety Features Ratings Explosion Proof Standard: Compliance with EN 1755 for explosion-proofing is a primary safety feature...