Original Illustrated Factory Operating Manual (User manual) for Linde Forklift Truck with LPG Engine 391 Series

Covered models:
H14T
H16T
H18T
H20T
H20/600T
H16LT
H20LT
H16CNG
H18CNG
H20CNG

Format: PDF, 292 pages
Language: English

Table of contents:

1 Introduction
Your forklift truck
Intended use
Impermissible use
Description of use and climatic conditions
Symbols used
Technical description
Receivingthe industrial truck
Legal requirements for placing on the market
2 Safety
Safety guidelines
Residual risks
Stability
In the case of tip-over
Handling consumables
Competent person
Regulations
Safety information on the LPG system
Safety guidelines for LPG (extract)
Safety measureswhen working on ignition systems
Fit attachments
Fork carriage emergency lowering
Emergency exit with attached rear window
3 Overview
Identification plates
Truck overview
Operating elements
Display unit
Switch panel
4 Operation
Service plan before initial commissioning
Instructions for running-in
Pre-shift checks
Standard equipment
Entering and exiting the truck
Adjusting the driver's seat
Adjusting the steering column
Setting the clock
Opening the gas shut-off valve
Seat belt
Starting and stopping the internal combustion engine (dual-pedal operation)
Closing the gas shut-off valve
Driving (dual-pedal operation)
Starting and stopping the internal combustion engine (single-pedal operation)
Closing the gas shut-off valve
Driving (single-pedal operation)
Steering system
Brake system horn
Joystick with central lever operation
Joystick with single lever operation
Special equipment
Joystick with central lever operation and 3rd auxiliary hydraulics without toggle switch
Joystick with single lever operation and toggle switch-controlled 3rd auxiliary hydraulics
Depressurisation
Adjusting the driver's seat equipped with air suspension
Adjusting the driver's seat with rotating device
Driver's cabin
Lighting
BlueSpot
Windscreen wiper
Window heater
Heating system, air conditioning
Linde Forklift Data Management (LFM)
Mast positioning
Working under load
Before taking up load
Adjusting the fork arm distance
Picking up a load
Travelling with load
Setting down loads
Towing device
Before leaving the truck
Loading/Transporting
Removing the lift mast
Driving without the lift mast
Loading the crane
Transportation by lorry or low-bed semi-trailer
5 Maintenance
General points
Inspection and maintenance data
Recommendationsfor consumables
I nspection and maintenance overview
Service plan as required
1000 h service plan
3000 h Service plan
6000 h Service plan
9000 h Service plan
Engine
Checking the engine oil level
Changing the engine oil and engine oil filter
Gas system: Checking the level
Changing the LPG cylinder
Filling the LPG tank (special equipment)
Filling the CNG tank (special equipment)
Changing the spark plugs
Changing the gas filter
Cleaning the evaporator/pressure regulator
Gas system: Checking settings and control
CNG system: Checking the high-pressure relief valve (special equipment)
CNG system: Performing a system check (special equipment)
CNG system: Performing a system service (special equipment)
Carrying out a visual and odour inspection on the LPG system
Checking the LPG system for damage and leaks
Change the high-pressure gas hoses
Checking the coolant level
Change coolant
Checking the coolant concentration
Cleaning the water cooler and hydraulic oil cooler, and checking them for leaks
Checking the condition and secure positioning of the engine support and engine mounting
Check the condition of the V-ribbed belt
Changing the V-ribbed belt
Changing the toothed belt and tensioning pulley
Changing the water pump
Checking the toothed belt drive
Changing the air filter cartridge
Changing the air filter safety cartridge
Check the dust discharge valve
Cleaning the prefilter (special equipment)
Cleaning the oil bath air filter (special equipment)
Change the oil in the oil bath air cleaner (Optional)
Check the intake and exhaust pipes for leaks
Check the CO content in the exhaust gas
Gearbox
Drive axle and wheel motors: Checking mounting
Checking and adjusting the side stops on the drive axle
Checking the drive axle bearings for wear
Checking the mounting of the hydraulic pump on the engine
Chassis, bodywork and fittings
Cleaning the truck
Bonnet
Floorplate
Maintainingthe heating system and air conditioning (special equipment)
Checking the condition and correct function of the seat belt
Chassis: Checking the mounting
Checking and oiling the bearing points and joints
Topping up the washer system container (special equipment)
Chassis frame
Wheel change
Tighten the wheel bolts
Checking the tyres for damage and foreign objects
Checking the tyre pressure
Checking the condition of the antistatic belt
Cleaning and lubricating the steering axle, checking the mounting
Controls
Checking the parking brake for correct operation
Checking the pedal group
Checking the bellows at the actuating lever
Electrics
Check the condition and secure positioning of electric cables, cable connectors and

connections
Battery: condition check, disposal
Hydraulics
Checking the oil level in the hydraulic system
Changing the hydraulic oil
Hydraulic system: changing the filter
Checking the bleeder valve on the hydraulic tank for correct function
Check the hydraulic system for leaks
Checking the tilt cylinder bearings for wear
Checkthemountingofthetiltcylinders
Checking the hose carriage
Checking the pre-load of the double hoses
Load lift system
Working on the lift mast and at the front of the truck
Cleaning and spraying the lift mast chain
Checking the mounting, condition and function of the lift mast, lift mast chains, lift
cylinders and end stops
Adjusting the lift mast chain
Checking the fork arms and fork arm safety devices
Cleaning and lubricating the sideshift (special equipment), checking the fastening .
Checking the sideshift (special equipment) for wear
Cleaning and lubricating the fork prong positioner (special equipment), checking the mounting
Checking the fork prong positioner (special equipment) for wear
Self-help
Open cover of electrical system
Fuses for basic and special equipment
Main fuses in the engine compartment
Diagnostics connector
Malfunctions during operation
Malfunctions, causes and remedies: Gas engine
Malfunctions, causes, remedies: ultrasonic sensor
Malfunctions, causes and remedies hydraulic system
Jump start
Towing
Shutting down
Placing the forklift truck into storage
Disposal of old trucks
6 Technical data
Overview of dimensions
Type sheet H1 4T
Type sheet H16T
Type sheet H16CNG
TypesheetH18T
Type sheet H18CNG
Type sheet H20T
Type sheet H20CNG
Type sheet H20T-CT/600
Type sheet H20CNG-CT/600
Lift mast data model 181
Truck configuration
Tyre variants and rim sizes
Load capacity diagrams
Additional capacity rating plate for attachments
Noise emission values
Vibration characteristic values for bodily vibrations