Linde Electric Reach Truck Type 115-02 Ex with PL-G1000: R14 R16 R20 Operating Instructions (User Manual)
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🏷️ Basic Information Identification Make: Linde Model: Electric Reach Truck Series: Type 115-02 Ex Product Line Variant: PL-G1000 Covered Models: R14-02 Ex PL-G1000, R16-02 Ex PL-G1000, R20-02 Ex PL-G1000 Codes Type Code: 115-02 Ex Product Line Code: PL-G1000 👋 Introduction Market Position Segment: Industrial Material Handling Equipment (Electric Reach Trucks) Application Focus: Warehousing, logistics, and industries requiring precise and efficient lifting and reach capabilities, especially in potentially hazardous (Ex) environments. Competitive Analysis Key Competitors: Competitors include brands like Jungheinrich, Toyota Material Handling, Hyster, Yale, and Crown Equipment, which also offer electric reach trucks with various specialized features. Differentiation: Linde's focus on robust engineering, operator ergonomics, and specialized features like explosion protection ('Ex' designation) and advanced control systems. Key Features Explosion Protection: The 'Ex' designation indicates suitability for operation in potentially explosive atmospheres, a critical feature for certain industrial environments. Reach Frame Technology: Advanced reach frame design for enhanced maneuverability and load placement precision. Ergonomic Design: Focus on operator comfort and control with adjustable seating and intuitive control interfaces (single/dual pedal, joystick). Integrated Technology: Features like height preselector, side guidance, and Truck Data Management (LFM) for optimized operations and fleet management. 📋 Manual Details Coverage Areas Operational Procedures: True Maintenance Schedules: True Troubleshooting Guidance: True Technical Specifications: True Electrical Systems: True Hydraulic Systems: True Operator Controls: True Safety Procedures: True Explosion Protection: True Component Description: True Fluid Recommendations: True Transport And Hoisting: True Truck Data Management: True Operator Logging: True Side Guidance Systems: True Height Preselector: True Cctv Systems: True Page Count Total Pages: 102 Manual Type Type: Operating Instructions (User Manual) Origin: Original Factory Language Language: English Format File Format: PDF Downloadable: Yes 📖 Manual Coverage Systems Covered Drive And Transmission: Detailed description of drive motors, transmission components, and control systems. Electrical System: Comprehensive coverage of electrical components, circuit diagrams for standard and gas warning systems, wiring, and fuse layouts. Steering: Explanation of steering system operation, including 360° steering and side guidance. Mast Hydraulics Reach Frame: In-depth coverage of mast operation, hydraulic systems, reach frame mechanics, and related maintenance. Braking System: Details on regenerative traction braking, hydraulic footbrake, parking brake operation, and maintenance. Gas Warning System: Specific information on the gas warning system, including operation, calibration, and sensor maintenance. Operator Interface: Comprehensive explanation of operator's display, multi-purpose display, indicators, and controls for both single and dual-pedal models. Battery System: Procedures for battery charging, changing, and condition checks. Forks And Attachments: Operation and maintenance of forks, fork quick-releases, and side-shift attachments. Height Preselector System: Detailed instructions on initializing, displaying, and selecting zones for the height preselector. Operator Management: Procedures for operator code entry, logging on/off, and managing PIN numbers. Truck Data Management: Information on data acquisition, condition codes, and various operational settings. Explosion Protection Features: Specific safety rules and checks for operating in potentially explosive atmospheres. Procedures Included Pre Operation Checks: Daily checks, safety inspections, explosion protection checks, and checks prior to initial operation. Operation Basics: Mounting/dismounting, starting on an incline, driving (dual and single pedal), and braking procedures. Load Handling: Instructions for positioning forks, loading, transporting, and unloading loads. Mast And Attachment Controls: Detailed operation of mast functions (raise, lower, reach, tilt) and attachments (sideshift) via single or central control levers. Safety Features Operation: Operation of horn, emergency isolator button, and understanding warning lights. Maintenance Tasks: Routine maintenance tasks at various hour intervals (50, 1000, 2000, 5000, 10000 hours) including lubrication, inspections, and fluid changes. Troubleshooting Hydraulics: Specific troubleshooting guide for the hydraulic system with accompanying piping diagrams. Battery Management: Connecting batteries to external chargers, checking electrolyte levels, and battery changing methods (hoist and roll-on/roll-off). Temporary Disposal And Transport: Procedures for taking the truck out of operation, putting it back into operation, slinging, wheel changes, emergency lower, emergency steering/brake release, and towing. Transport Instructions: Detailed guidance on transporting the truck on a lorry or low-bed trailer, and hoisting with a crane. Specialized Operation: Operation of side guidance for drive-in racking, and stacking/destacking operations using the height preselector. Technical Depth Depth Level: Comprehensive Diagnostics: Advanced diagnostics and troubleshooting for hydraulic and electrical systems, including detailed circuit diagrams. Repair Instructions: Detailed instructions for maintenance, component checks, and potential repairs (e.g., mast removal, hydraulic hose replacement). Safety And Compliance: Emphasis on safety rules, explosion protection, and operating in hazardous environments. Operational Training: Covers basic and advanced operating procedures for novice and experienced operators, including system initialization and data management. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely (as it's a factory PDF) Printable: Yes Print Quality Image Quality: High quality Diagram Clarity: High clarity (circuit diagrams included) Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Quality: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Propulsion Type: Electric Performance Motor Type: AC Traction Motors (implied by modern electric forklifts and controller descriptions) Fuel System Power Source: Battery 🔧...
R14-02 Ex PL-G1000, R16-02 Ex PL-G1000, R20-02 Ex PL-G1000
Codes
Type Code:
115-02 Ex
Product Line Code:
PL-G1000
👋 Introduction
Market Position
Segment:
Industrial Material Handling Equipment (Electric Reach Trucks)
Application Focus:
Warehousing, logistics, and industries requiring precise and efficient lifting and reach capabilities, especially in potentially hazardous (Ex) environments.
Competitive Analysis
Key Competitors:
Competitors include brands like Jungheinrich, Toyota Material Handling, Hyster, Yale, and Crown Equipment, which also offer electric reach trucks with various specialized features.
Differentiation:
Linde's focus on robust engineering, operator ergonomics, and specialized features like explosion protection ('Ex' designation) and advanced control systems.
Key Features
Explosion Protection:
The 'Ex' designation indicates suitability for operation in potentially explosive atmospheres, a critical feature for certain industrial environments.
Reach Frame Technology:
Advanced reach frame design for enhanced maneuverability and load placement precision.
Ergonomic Design:
Focus on operator comfort and control with adjustable seating and intuitive control interfaces (single/dual pedal, joystick).
Integrated Technology:
Features like height preselector, side guidance, and Truck Data Management (LFM) for optimized operations and fleet management.
📋 Manual Details
Coverage Areas
Operational Procedures:
True
Maintenance Schedules:
True
Troubleshooting Guidance:
True
Technical Specifications:
True
Electrical Systems:
True
Hydraulic Systems:
True
Operator Controls:
True
Safety Procedures:
True
Explosion Protection:
True
Component Description:
True
Fluid Recommendations:
True
Transport And Hoisting:
True
Truck Data Management:
True
Operator Logging:
True
Side Guidance Systems:
True
Height Preselector:
True
Cctv Systems:
True
Page Count
Total Pages:
102
Manual Type
Type:
Operating Instructions (User Manual)
Origin:
Original Factory
Language
Language:
English
Format
File Format:
PDF
Downloadable:
Yes
📖 Manual Coverage
Systems Covered
Drive And Transmission:
Detailed description of drive motors, transmission components, and control systems.
Electrical System:
Comprehensive coverage of electrical components, circuit diagrams for standard and gas warning systems, wiring, and fuse layouts.
Steering:
Explanation of steering system operation, including 360° steering and side guidance.
Mast Hydraulics Reach Frame:
In-depth coverage of mast operation, hydraulic systems, reach frame mechanics, and related maintenance.
Braking System:
Details on regenerative traction braking, hydraulic footbrake, parking brake operation, and maintenance.
Gas Warning System:
Specific information on the gas warning system, including operation, calibration, and sensor maintenance.
Operator Interface:
Comprehensive explanation of operator's display, multi-purpose display, indicators, and controls for both single and dual-pedal models.
Battery System:
Procedures for battery charging, changing, and condition checks.
Forks And Attachments:
Operation and maintenance of forks, fork quick-releases, and side-shift attachments.
Height Preselector System:
Detailed instructions on initializing, displaying, and selecting zones for the height preselector.
Operator Management:
Procedures for operator code entry, logging on/off, and managing PIN numbers.
Truck Data Management:
Information on data acquisition, condition codes, and various operational settings.
Explosion Protection Features:
Specific safety rules and checks for operating in potentially explosive atmospheres.
Procedures Included
Pre Operation Checks:
Daily checks, safety inspections, explosion protection checks, and checks prior to initial operation.
Operation Basics:
Mounting/dismounting, starting on an incline, driving (dual and single pedal), and braking procedures.
Load Handling:
Instructions for positioning forks, loading, transporting, and unloading loads.
Mast And Attachment Controls:
Detailed operation of mast functions (raise, lower, reach, tilt) and attachments (sideshift) via single or central control levers.
Safety Features Operation:
Operation of horn, emergency isolator button, and understanding warning lights.
Maintenance Tasks:
Routine maintenance tasks at various hour intervals (50, 1000, 2000, 5000, 10000 hours) including lubrication, inspections, and fluid changes.
Troubleshooting Hydraulics:
Specific troubleshooting guide for the hydraulic system with accompanying piping diagrams.
Battery Management:
Connecting batteries to external chargers, checking electrolyte levels, and battery changing methods (hoist and roll-on/roll-off).
Temporary Disposal And Transport:
Procedures for taking the truck out of operation, putting it back into operation, slinging, wheel changes, emergency lower, emergency steering/brake release, and towing.
Transport Instructions:
Detailed guidance on transporting the truck on a lorry or low-bed trailer, and hoisting with a crane.
Specialized Operation:
Operation of side guidance for drive-in racking, and stacking/destacking operations using the height preselector.
Technical Depth
Depth Level:
Comprehensive
Diagnostics:
Advanced diagnostics and troubleshooting for hydraulic and electrical systems, including detailed circuit diagrams.
Repair Instructions:
Detailed instructions for maintenance, component checks, and potential repairs (e.g., mast removal, hydraulic hose replacement).
Safety And Compliance:
Emphasis on safety rules, explosion protection, and operating in hazardous environments.
Operational Training:
Covers basic and advanced operating procedures for novice and experienced operators, including system initialization and data management.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely (as it's a factory PDF)
Printable:
Yes
Print Quality
Image Quality:
High quality
Diagram Clarity:
High clarity (circuit diagrams included)
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Quality:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Propulsion Type:
Electric
Performance
Motor Type:
AC Traction Motors (implied by modern electric forklifts and controller descriptions)
Fuel System
Power Source:
Battery
🔧 Transmission
Standard
Type:
Electric Drive
Optional
Features:
Regenerative braking capabilities
📐 Dimensions
Weights
Load Capacity Nominal:
Varies by model (R14 = 1.4t, R16 = 1.6t, R20 = 2.0t @ standard load center)
Operating Weight:
Specific weight not detailed in product info, but typically several tons for this class of reach truck.
🛡️ Safety Features
Ratings
Explosion Protection Certification:
Designated for Ex environments (specific zone rating not detailed in product info but implied by 'Ex' designation).
Gas warning system, overheating warning lights, brake fluid level warning, battery unlocked warning, etc.
Operator Safety Features:
Emergency isolator button, operator code entry for authorized use.
Passive Features
Structural Integrity:
Robust chassis and mast construction for stability and load security.
💡 Technology Features
Infotainment
N A:
Not applicable for industrial trucks.
Driver Assistance
Advanced Features:
Height preselector system, side guidance for drive-in racking, 360° steering.
Connectivity
Fleet Management:
Truck Data Management (LFM) for data acquisition and operational analysis.
Operator Interface
Display Systems:
Operator's display, multi-purpose display with various indicators for truck status and warnings.
🔧 Maintenance
Service Intervals
Initial Service:
First 50 hours
Routine Inspections:
Daily checks, 1000-hour, 2000-hour, 5000-hour, and 10000-hour or 5-year intervals.
Fluid Specifications
Hydraulic Oil:
Specified oil type (manual will detail viscosity and API/ISO ratings).
Gear Oil:
Specified oil type for steering drive gears.
Brake Fluid:
Specified DOT fluid type for hydraulic braking system.
Lubricants:
Multipurpose grease, general purpose oil, chain spray recommended.
Known Issues
Common Wear Items:
Traction wheel wear, hydraulic hose degradation, brake band/shoe wear are common wear items requiring periodic inspection and replacement as per manual.
System Checks:
Regular checks on insulation and leakage resistance, gas warning system sensors, and hydraulic oil cleanliness are crucial.
📚 Vehicle History
Brand Heritage
Manufacturer:
Linde Material Handling (part of KION Group)
Reputation:
Globally recognized for engineering excellence, reliability, and innovation in material handling equipment.
Model Evolution
Series Introduction:
Linde's reach trucks are part of a long lineage of industrial truck development, with continuous updates in technology and performance.
Ex Variants:
Linde has a history of producing specialized variants for hazardous environments, including 'Ex' certified equipment.
🏆 Awards & Recognition
Recognitions
Brand Awards:
Linde Material Handling consistently receives industry awards for innovation, design, and safety in material handling equipment.