Linde Electric Reach Truck Type 113 Explosion Protected: R14 Ex R16 Ex R20 Ex Operating Instructions (User Manual)
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๐ท๏ธ Basic Information Identification Make: Linde Model: Electric Reach Truck Type 113 Covered Models: R14 Ex, R16 Ex, R20 Ex Vehicle Type: Electric Reach Truck Special Feature: Explosion Protected (Ex) ๐ Introduction Market Position Market Niche: Specialized industrial material handling equipment for potentially explosive environments, demanding precise operation and maintenance protocols. Competitive Analysis Value Proposition: Provides essential, original factory documentation crucial for safe, efficient, and compliant operation and maintenance of specialized explosion-protected reach trucks. Key Features Key Feature 1: Explosion Protected (Ex) compliance ensures safe operation in hazardous areas. Key Feature 2: Original Factory Illustrated Manual ensures accuracy and detailed visual guidance. Key Feature 3: Comprehensive coverage from operation to detailed maintenance and troubleshooting. Key Feature 4: Inclusion of critical wiring and hydraulic schematics for advanced diagnostics. ๐ Manual Details Coverage Areas Covered Systems: Operation, Maintenance, Troubleshooting, Safety, Electrical System, Hydraulic System, Mast, Reach Carriage, Braking System, Steering System, Drive System, Controls and Indicators, Battery Management, Explosion Protection Page Count Page Count: 88 Manual Type Manual Type: Operating Instructions (User Manual) Language Language: English Format Format: PDF Download ๐ Manual Coverage Systems Covered Drive System: Detailed explanation of the drive motor, motor brush monitor, motor compartment fan, and drive wheel position indicator. Steering System: Coverage of steering mechanisms, including steering chain adjustments and turntable lubrication. Hydraulic System: In-depth information on mast, hydraulic system, reach carriage, including oil level checks, leak detection, filter replacement, and component lubrication. Braking System: Comprehensive details on service brake, electric brake, footbrake (hydraulic brake), handbrake engagement/release, brake shoe checks, and brake fluid replacement. Electrical System: Includes wiring diagrams for traction, lift circuits, electronic control, motor brush monitor, traction wheel position indicator, auxiliary systems, and intrinsic safety circuits. Also covers isolation monitor, fuses, and battery plug connections. Controls And Indicators: Detailed explanations for dual and single pedal models, including the composite instrument panel, battery discharge meter, hour meter, brush wear indicators, overtemperature indicator, drive wheel position indicator, and isolation monitor indicator light. Procedures Included Pre Operation Checks: Covers safety rules, explosion protection inspection, daily checks and services before operation, safety inspection, and tightening wheel fasteners. Operation: Guidance on driving (dual and single pedal models), steering, braking, horn operation, mast and attachment control lever operation, loading, transporting, and unloading a load. Maintenance: Detailed maintenance schedules for 50, 500, 1000, 2000, and 3000-hour intervals. Includes cleaning procedures, lubrication points, component renewals (e.g., motor brushes, contactor tips), and fluid changes. Troubleshooting: Includes a troubleshooting guide to identify and resolve common issues. Battery Management: Procedures for checking battery state of charge, charging, removing/installing batteries, battery changes (with various methods), and battery inspection. Safety And Esd: Emphasis on safety rules, handling fluids, explosion protection inspections, and operation in plant areas. Includes information on noise emission and human body vibrations. Towing And Storage: Instructions for slinging the truck, mast removal, towing procedures, and taking the truck out of/putting back into operation. Technical Depth Depth Of Coverage: Comprehensive. Covers from basic operation and daily checks to detailed maintenance, troubleshooting, and component-level repair instructions with schematics and wiring diagrams. ๐ Manual Specifications File Format File Format: PDF File Type: Digital Download Print Quality Image Quality: High Quality Illustrated Diagram Quality: Includes Circuit Diagrams Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) โ๏ธ Engine Specifications Primary Engine Engine Type: Electric Drive Motor Motor Monitor: Motor brush monitor for brush wear indication. Cooling: Motor compartment fan for thermal management. Performance Performance Metrics: Details on drive performance are implied through operational procedures and maintenance of the drive system. Fuel System Power Source: Battery System (details on charging and battery management provided). ๐ง Transmission Standard Transmission Type: Electric Drive Gearbox Maintenance: Includes gearbox oil level checks, drain and refill procedures. Features Control Interface: Dual pedal and single pedal control models specified, impacting driving operation. ๐ Dimensions Exterior Frame And Wheels: Information on frame, wheels, and tire condition checks. Weights Type Plates: References type plates for specific truck identification and specifications. Technical Data: Provides specific technical data relevant to the truck's dimensions and weight ratings (implicitly through model series R14, R16, R20). ๐ก๏ธ Safety Features Ratings Explosion Protection: Explicitly designed and documented for Explosion Protected (Ex) environments. Safety Rules: Extensive coverage of safety rules and procedures for operation and maintenance. Active Features Braking System: Detailed operation and maintenance of service, electric, and handbrakes. Horn: Operation of the horn for signaling. Passive Features Isolation Monitor: Includes components and procedures related to the isolation monitor and its indicator light for electrical safety. Emergency Stop: Procedures for engaging and unlocking the emergency isolator button. ๐ก Technology Features Infotainment Infotainment Features: N/A (Focus is on operational technology, not user comfort infotainment). Driver Assistance Instrumentation: Detailed coverage of the composite instrument panel and various indicators (battery discharge, hour meter, brush wear, overtemperature, etc.). Control Systems: Electronic control systems for...
Specialized industrial material handling equipment for potentially explosive environments, demanding precise operation and maintenance protocols.
Competitive Analysis
Value Proposition:
Provides essential, original factory documentation crucial for safe, efficient, and compliant operation and maintenance of specialized explosion-protected reach trucks.
Key Features
Key Feature 1:
Explosion Protected (Ex) compliance ensures safe operation in hazardous areas.
Key Feature 2:
Original Factory Illustrated Manual ensures accuracy and detailed visual guidance.
Key Feature 3:
Comprehensive coverage from operation to detailed maintenance and troubleshooting.
Key Feature 4:
Inclusion of critical wiring and hydraulic schematics for advanced diagnostics.
Detailed explanation of the drive motor, motor brush monitor, motor compartment fan, and drive wheel position indicator.
Steering System:
Coverage of steering mechanisms, including steering chain adjustments and turntable lubrication.
Hydraulic System:
In-depth information on mast, hydraulic system, reach carriage, including oil level checks, leak detection, filter replacement, and component lubrication.
Braking System:
Comprehensive details on service brake, electric brake, footbrake (hydraulic brake), handbrake engagement/release, brake shoe checks, and brake fluid replacement.
Electrical System:
Includes wiring diagrams for traction, lift circuits, electronic control, motor brush monitor, traction wheel position indicator, auxiliary systems, and intrinsic safety circuits. Also covers isolation monitor, fuses, and battery plug connections.
Controls And Indicators:
Detailed explanations for dual and single pedal models, including the composite instrument panel, battery discharge meter, hour meter, brush wear indicators, overtemperature indicator, drive wheel position indicator, and isolation monitor indicator light.
Procedures Included
Pre Operation Checks:
Covers safety rules, explosion protection inspection, daily checks and services before operation, safety inspection, and tightening wheel fasteners.
Operation:
Guidance on driving (dual and single pedal models), steering, braking, horn operation, mast and attachment control lever operation, loading, transporting, and unloading a load.
Maintenance:
Detailed maintenance schedules for 50, 500, 1000, 2000, and 3000-hour intervals. Includes cleaning procedures, lubrication points, component renewals (e.g., motor brushes, contactor tips), and fluid changes.
Troubleshooting:
Includes a troubleshooting guide to identify and resolve common issues.
Battery Management:
Procedures for checking battery state of charge, charging, removing/installing batteries, battery changes (with various methods), and battery inspection.
Safety And Esd:
Emphasis on safety rules, handling fluids, explosion protection inspections, and operation in plant areas. Includes information on noise emission and human body vibrations.
Towing And Storage:
Instructions for slinging the truck, mast removal, towing procedures, and taking the truck out of/putting back into operation.
Technical Depth
Depth Of Coverage:
Comprehensive. Covers from basic operation and daily checks to detailed maintenance, troubleshooting, and component-level repair instructions with schematics and wiring diagrams.
๐ Manual Specifications
File Format
File Format:
PDF
File Type:
Digital Download
Print Quality
Image Quality:
High Quality Illustrated
Diagram Quality:
Includes Circuit Diagrams
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Electric Drive Motor
Motor Monitor:
Motor brush monitor for brush wear indication.
Cooling:
Motor compartment fan for thermal management.
Performance
Performance Metrics:
Details on drive performance are implied through operational procedures and maintenance of the drive system.
Fuel System
Power Source:
Battery System (details on charging and battery management provided).
๐ง Transmission
Standard
Transmission Type:
Electric Drive
Gearbox Maintenance:
Includes gearbox oil level checks, drain and refill procedures.
Features
Control Interface:
Dual pedal and single pedal control models specified, impacting driving operation.
๐ Dimensions
Exterior
Frame And Wheels:
Information on frame, wheels, and tire condition checks.
Weights
Type Plates:
References type plates for specific truck identification and specifications.
Technical Data:
Provides specific technical data relevant to the truck's dimensions and weight ratings (implicitly through model series R14, R16, R20).
๐ก๏ธ Safety Features
Ratings
Explosion Protection:
Explicitly designed and documented for Explosion Protected (Ex) environments.
Safety Rules:
Extensive coverage of safety rules and procedures for operation and maintenance.
Active Features
Braking System:
Detailed operation and maintenance of service, electric, and handbrakes.
Horn:
Operation of the horn for signaling.
Passive Features
Isolation Monitor:
Includes components and procedures related to the isolation monitor and its indicator light for electrical safety.
Emergency Stop:
Procedures for engaging and unlocking the emergency isolator button.
๐ก Technology Features
Infotainment
Infotainment Features:
N/A (Focus is on operational technology, not user comfort infotainment).
Driver Assistance
Instrumentation:
Detailed coverage of the composite instrument panel and various indicators (battery discharge, hour meter, brush wear, overtemperature, etc.).
Control Systems:
Electronic control systems for traction and lift circuits are detailed in wiring diagrams.
Connectivity
Electrical Diagrams:
Wiring diagrams for various electrical systems, including auxiliary systems, illustrate the truck's integrated technology.
๐ง Maintenance
Service Intervals
50 Hour Service:
Inspection and maintenance after the initial 50 service hours, including daily checks and tightening fasteners.
500 Hour Service:
Includes checks on hydraulic oil, leaks, mast condition, chains, lubrication points, and tire/seat leakage resistance.
1000 Hour Service:
Covers electrical cables, hydraulic and gearbox oil levels, mounting checks, chain adjustments, brake system checks, and extensive lubrication.
2000 Hour Service:
Includes draining and refilling the gearbox and renewing the hydraulic oil tank breather filter.
3000 Hour Service:
Involves changing brake fluid, lubricating load wheel bearings, and changing hydraulic oil and its filter.
Fluid Specifications
Hydraulic Oil:
Recommended hydraulic oil and bio-hydraulic oil specifications provided.
Gear Oil:
Recommended gear oil specifications provided.
Brake Fluid:
Recommended brake fluid specifications provided.
Lubricants:
Specific recommendations for lubricating grease, battery terminal grease, chain spray, and Vaseline.
Known Issues
Common Wear Items:
Highlights replacement of motor brushes and renewal of contactor tips as part of regular maintenance.
Electrical Component Checks:
Emphasis on checking electric cables, connectors, and the isolation monitor, suggesting potential failure points.
๐ Vehicle History
Brand Heritage
Manufacturer Reputation:
Linde is a well-established manufacturer of material handling equipment, known for quality and innovation.
Model Evolution
Model Series Context:
Type 113 represents a specific generation or platform of Linde's electric reach trucks, with the 'Ex' designation indicating specialized design for hazardous areas.
Production
Production Focus:
Focuses on industrial applications where safety in potentially explosive atmospheres is paramount.
๐ Awards & Recognition
Recognitions
Certifications:
The 'Ex' designation indicates compliance with specific safety standards for operation in hazardous or explosive environments.