🏷️ Basic Information Identification Make: Mazda Model: 2 Generation Code: DY Production Years: 2002-2007 Codes Vin Code Start Year: 2002 Vin Code End Year: 2007 👋 Introduction Market Position Vehicle Segment: Subcompact Hatchback Key Selling Points: Fuel efficiency, compact size, practicality, Mazda's Zoom-Zoom driving dynamics. Competitive Analysis Key Competitors: Ford Fiesta, Opel/Vauxhall Corsa, Volkswagen Polo, Toyota Yaris, Honda Jazz/Fit. Key Features Design: Sporty and youthful styling, compact dimensions for urban maneuverability. Driving Dynamics: Emphasis on agile handling and responsive steering, characteristic of Mazda's 'Zoom-Zoom' philosophy. Practicality: Versatile hatchback design with folding rear seats for enhanced cargo space. 📋 Manual Details Coverage Areas General Information: Included Chassis Suspension: Included Driveline: Included Brakes: Included Steering: Included Powertrain Engine: Included Transmission Clutch: Included Exhaust System: Included Fuel System: Included Climate Control: Included Instrumentation Warning Systems: Included Battery Charging System: Included Entertainment Systems: Included Lighting: Included Electrical Distribution Communications: Included Body Paint: Included Body Repairs: Included Page Count Total Pages: 2000+ Manual Type Type: Factory Service Repair Manual Source: Manufacturer (Factory) Language Primary Language: English Format Delivery Method: Digital Download File Type: PDF (potentially within ZIP/RAR archive) Accessibility: Viewable on PC, MAC, iPad, etc. with PDF reader 📖 Manual Coverage Systems Covered Engine Systems: Engine, Cooling, Fuel Charging, Emission Control, Ignition, Starting, Glow Plug, Air Intake, Evaporative Emissions, Electronic Engine Controls Transmission Driveline: Manual Transmission/Transaxle, Clutch, Clutch Controls, Automated Gearshift System, Front Drive Halfshafts Chassis Suspension Steering: Front Suspension, Rear Suspension, Wheels & Tires, Steering System, Power Steering, Steering Linkage, Steering Column & Switches Braking System: Drum Brakes, Front Disc Brakes, Parking Brake, Hydraulic Brake Actuation, Power Brake Actuation, Anti-Lock Control (ABS), Traction Control, Stability Assist Electrical Systems: Climate Control, Instrumentation, Battery, Charging System, Entertainment Systems, Lighting (Exterior/Interior), DRL, Electrical Distribution, Anti-Theft Systems Body Exterior: Body Panels, Closures, Mirrors, Bumpers, Wipers/Washers, Sheet Metal Repairs (Front, Roof, Side, Rear) Body Interior: Interior Trim, Seating, Glass/Frames, Instrument Panel, Console, Handles/Locks/Latches, Safety Belts, Supplemental Restraint System (SRS) Procedures Included Maintenance: Included (preventative maintenance, service intervals) Diagnostics: Included (troubleshooting guidance) Repair: Included (step-by-step repair instructions) Rebuild: Included (detailed component breakdowns) Component Replacement: Included (detailed instructions for all systems) Body Repair Techniques: Corrosion Protection, Plastic Repairs, Water Leaks, Wind Noise, Paintless Dent Removal, NVH, Tolerance Checks Technical Depth Depth: Comprehensive Factory Level Detail Level: Detailed, illustrated with clear step-by-step instructions Target Audience: Mazda Technicians, DIY Enthusiasts 📊 Manual Specifications File Format Quality: High Quality, Printable Searchability: Likely text-searchable (standard for factory manuals) Print Quality Print Restriction: No printing restrictions Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 25L Mzi: 1.25L Inline-4, naturally aspirated (MZI designation likely refers to Mazda's Zetec-derived engines) Engine 1 4L Mzi: 1.4L Inline-4, naturally aspirated (MZI) Engine 1 6L Mzi: 1.6L Inline-4, naturally aspirated (MZI) Engine 1 4L Tdci Mz Cdti Diesel: 1.4L Inline-4 Turbo Diesel (Ford TDCi / Mazda MZ-CDTi, likely derived from Ford's Duratorq engine) Performance Horsepower Range: Approximately 75-100 hp for petrol engines, ~68 hp for diesel (exact figures vary by engine and market) Torque Range: Approximately 115-140 Nm for petrol engines, ~150 Nm for diesel (exact figures vary by engine and market) Fuel System Petrol Fuel Delivery: Electronic Fuel Injection (EFI), likely multi-point. Diesel Fuel Delivery: Common Rail Direct Injection (CRDi) for the 1.4 TDCi/MZ-CDTi diesel. Emission Control Petrol: Catalytic converter, oxygen sensors, evaporative emission control system. Emission Control Diesel: Diesel Particulate Filter (DPF) might be present on later models or specific markets, exhaust gas recirculation (EGR). 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: Automated Manual Transmission (e.g., Mazda's Sequential Sport Shift - though less common in base models) Features Clutch Type: Hydraulically operated dry single-plate clutch 📐 Dimensions Exterior Length: Approx. 3,900 - 3,925 mm Width: Approx. 1,680 - 1,695 mm Height: Approx. 1,500 - 1,535 mm Wheelbase: Approx. 2,490 mm Weights Curb Weight: Approx. 1000 - 1150 kg (varies by engine and specification) 🛡️ Safety Features Ratings Euro Ncap: Likely received a 4-star Euro NCAP rating for adult occupant protection (based on typical safety standards of the era and segment). Active Features ABS: Available/Optional on higher trims, standard on some diesel models. Traction Control: Optional on some models. Stability Control: Less common on this generation, potentially available on very late models or specific markets. Passive Features Airbags: Front airbags standard, side airbags optional. Seatbelts: Pre-tensioners with force limiters for front seats. Child Seat Anchors: ISOFIX mounting points. 💡 Technology Features Infotainment Audio System: Standard CD player with AM/FM radio, optional CD changer. Connectivity: Auxiliary input may be available on later models; Bluetooth connectivity was rare for this era. Driver Assistance Cruise Control: Optional on higher trim levels. Parking Sensors: Rarely fitted as standard, potentially aftermarket. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 15,000 km or 12 months, whichever comes first (refer to manual for specific...