🏷️ Basic Information Identification Make: Mazda Model: Mazda 6 Year: 2006 Codes Chassis Code: GG/GY 👋 Introduction Market Position Market Segment: Mid-size sedan, offering a blend of sportiness and practicality Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion Key Features Driving Dynamics: Renowned for its sharp handling and engaging driving experience, often praised for its chassis tuning Design: Stylish exterior and interior design, often incorporating Mazda's 'Nagare' design philosophy elements Reliability: Generally considered a reliable vehicle, though specific issues can arise as with any car 📋 Manual Details Coverage Areas Engine Coverage: All gasoline engine variants Transmission Coverage: Manual and Automatic transmissions Body Style Coverage: Sedan, Hatchback, Wagon Page Count Estimated Page Count: Approx. 2000+ Manual Type Manual Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, timing system, lubrication Engine Electrical: Ignition system, starting and charging systems, sensors, ECUs, wiring diagrams Fuel System: Fuel injection, fuel pump, fuel filter, evaporative emission control (EVAP) Cooling System: Radiator, thermostat, water pump, cooling fan, coolant specifications Exhaust System: Exhaust manifold, catalytic converter, mufflers, exhaust pipes Transmission Mechanical: Manual gearbox overhaul, clutch assembly, Automatic Transmission (AT) unit, torque converter Transmission Electrical: AT shift control, TCM, transmission sensors Drivetrain: Front axle, rear axle, CV joints, driveshafts, differential Suspension: Front suspension (struts, control arms), rear suspension (multi-link), shock absorbers, springs Steering: Power steering system (hydraulic/electric), steering rack, steering column, wheel alignment Brakes: Front and rear disc brakes, brake calipers, brake pads, brake lines, ABS, EBD, DSC Electrical System Body: Lighting, wipers, power windows, central locking, horn, interior/exterior lamps HVAC: Air conditioning system, heater, ventilation, climate control module Body And Interior: Body panel removal/installation, interior trim, seats, dashboard, body sealing Chassis And Frame: Frame structure, underbody components, corrosion protection Driver Information: Instrument cluster, warning lights, diagnostic trouble codes (DTCs) Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based diagnosis Engine Repair: Engine overhaul, head gasket replacement, timing belt/chain replacement, piston ring replacement Transmission Repair: Clutch replacement, manual transmission rebuild, automatic transmission service and overhaul Brake System Service: Brake pad and rotor replacement, brake fluid flush, ABS component diagnosis Suspension And Steering Repair: Component replacement (shocks, struts, ball joints, tie rods), alignment procedures Electrical Diagnostics: Wiring harness repair, sensor testing, ECU diagnostics, component testing HVAC Service: Refrigerant recharge, compressor replacement, heater core service Body Panel Repair: Door, fender, hood, bumper removal and installation, panel alignment Safety System Service: Airbag system information, seatbelt pre-tensioner replacement Technical Depth Diagnostic Information: Includes Diagnostic Trouble Codes (DTCs), symptom analysis, and pinpoint tests Repair Procedures: Detailed step-by-step instructions with torque specifications, special tools, and illustrations Technical Specifications: Precise measurements, tolerances, clearances, fluid capacities, and electrical data Wiring Diagrams: Comprehensive electrical wiring diagrams for all systems, color-coded for clarity Illustrations And Diagrams: Exploded views, schematics, and detailed diagrams of components and systems 📊 Manual Specifications File Format File Format: PDF Searchable Text: Yes Print Quality Print Quality: High resolution, suitable for printing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code And Type: 2.3L MZR I4 (L3-VE) Displacement: 2261 cc (2.3 Liters) Bore X Stroke: 87.5 mm x 94.0 mm Compression Ratio: 9.7:1 Performance Horsepower: 160 hp @ 6500 rpm (USA spec) Torque: 155 lb-ft @ 4500 rpm (USA spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, 87 octane recommended Engine Options Other Engine Variants: 2.0L MZR I4 (RF-CX) - common in European/Asian markets, 3.0L Ford Duratec V6 (3.0 AJ) - optional in some markets 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission (FN4A-EL for some manual configurations) Optional Optional Transmission: 5-speed Automatic Transmission (FW6A-EL) Features Sport Mode: Available on automatic transmission models Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (e.g., Mazda Genuine Gear Oil) Automatic Transmission Fluid: Mazda Genuine ATF FZ or equivalent 📐 Dimensions Exterior Length: Sedan: 4770 mm (187.8 in), Hatchback/Wagon: 4720 mm (185.8 in) Width: 1795 mm (70.7 in) Height: Sedan: 1435 mm (56.5 in), Hatchback: 1445 mm (56.9 in), Wagon: 1510 mm (59.4 in) Wheelbase: 2675 mm (105.3 in) Weights Curb Weight: Approx. 1400 - 1550 kg (3086 - 3417 lbs) depending on configuration 🛡️ Safety Features Ratings NHTSA Front Impact: 5-star rating IIHS Side Impact: Good rating Active Features ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brake-force Distribution Traction Control: Traction Control System (TCS) often standard or available Stability Control: Dynamic Stability Control (DSC) available on higher trims or as an option Passive Features Airbags: Front airbags, side-impact airbags, available side-curtain airbags Seatbelts: Three-point height-adjustable front seatbelts with pre-tensioners and load limiters, rear seatbelts 💡 Technology Features Infotainment...
Refrigerant recharge, compressor replacement, heater core service
Body Panel Repair:
Door, fender, hood, bumper removal and installation, panel alignment
Safety System Service:
Airbag system information, seatbelt pre-tensioner replacement
Technical Depth
Diagnostic Information:
Includes Diagnostic Trouble Codes (DTCs), symptom analysis, and pinpoint tests
Repair Procedures:
Detailed step-by-step instructions with torque specifications, special tools, and illustrations
Technical Specifications:
Precise measurements, tolerances, clearances, fluid capacities, and electrical data
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all systems, color-coded for clarity
Illustrations And Diagrams:
Exploded views, schematics, and detailed diagrams of components and systems
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes
Print Quality
Print Quality:
High resolution, suitable for printing
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
2.3L MZR I4 (L3-VE)
Displacement:
2261 cc (2.3 Liters)
Bore X Stroke:
87.5 mm x 94.0 mm
Compression Ratio:
9.7:1
Performance
Horsepower:
160 hp @ 6500 rpm (USA spec)
Torque:
155 lb-ft @ 4500 rpm (USA spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, 87 octane recommended
Engine Options
Other Engine Variants:
2.0L MZR I4 (RF-CX) - common in European/Asian markets, 3.0L Ford Duratec V6 (3.0 AJ) - optional in some markets
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission (FN4A-EL for some manual configurations)
Optional
Optional Transmission:
5-speed Automatic Transmission (FW6A-EL)
Features
Sport Mode:
Available on automatic transmission models
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (e.g., Mazda Genuine Gear Oil)
Automatic Transmission Fluid:
Mazda Genuine ATF FZ or equivalent
📐 Dimensions
Exterior
Length:
Sedan: 4770 mm (187.8 in), Hatchback/Wagon: 4720 mm (185.8 in)
Width:
1795 mm (70.7 in)
Height:
Sedan: 1435 mm (56.5 in), Hatchback: 1445 mm (56.9 in), Wagon: 1510 mm (59.4 in)
Wheelbase:
2675 mm (105.3 in)
Weights
Curb Weight:
Approx. 1400 - 1550 kg (3086 - 3417 lbs) depending on configuration
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-star rating
IIHS Side Impact:
Good rating
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brake-force Distribution
Traction Control:
Traction Control System (TCS) often standard or available
Stability Control:
Dynamic Stability Control (DSC) available on higher trims or as an option
Passive Features
Airbags:
Front airbags, side-impact airbags, available side-curtain airbags
Seatbelts:
Three-point height-adjustable front seatbelts with pre-tensioners and load limiters, rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Available Bose premium audio system, CD player, AM/FM radio, auxiliary input
Navigation:
Optional GPS navigation system available on higher trim levels
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Power Accessories:
Power windows, power locks, remote keyless entry
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first, using synthetic or synthetic blend oil.
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually
Spark Plug Replacement:
Around 60,000 miles (96,000 km) for standard iridium plugs
Transmission Fluid Change:
Manual: Check as needed, automatic: Every 60,000 miles (96,000 km) or as per severe service schedule
Fluid Specifications
Engine Oil Type And Capacity:
SAE 5W-20 synthetic or synthetic blend (check manual for exact spec), capacity approx. 4.8 US quarts (4.5 L) for 2.3L
Coolant Type:
Mazda FL22 Long Life Antifreeze/Coolant (Green)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Rust And Corrosion:
Common issue in areas with road salt, particularly on wheel arches, rocker panels, and subframes.
Clutch Wear:
Manual transmission clutches can wear out over time, especially with aggressive driving.
Power Steering Leaks:
Some models may experience leaks from the power steering hoses or pump.
Exhaust Manifold Cracks:
The exhaust manifold can develop cracks due to thermal stress, leading to exhaust leaks and a ticking noise.
Alternator Failure:
Early models sometimes had issues with alternator longevity.
Interior Rattles And Squeaks:
Like many cars of this era, interior trim pieces can develop squeaks over time.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Focus on Jinba Ittai ('horse and rider as one') driving feel and engineering innovation
Model Evolution
First Generation:
Launched in 2002 (as Mazda Atenza in Japan), the Mazda 6 represented a significant shift in Mazda's design and engineering language, moving towards a more dynamic and sporty image for a mainstream sedan.
Production
Manufacturing Locations:
Primary production often located in Hofu, Yamaguchi Prefecture, Japan; also potentially assembled in other global locations depending on market
🏆 Awards & Recognition
Recognitions
Car Of The Year Nominations:
Often a contender in various 'Car of the Year' awards during its production run due to its design and driving dynamics.
Ratings
Consumer Reports Reliability:
Variable reliability ratings historically; early models sometimes rated lower than later ones. This manual is crucial for addressing potential issues.