Basic Information Identification Make: Mazda Model: 6 Year: 2002 Codes Chassis Code: GG/GY Introduction Market Position Segment: Mid-size sedan, Sporty sedan. Competitive Analysis Competitors: Toyota Camry, Honda Accord, Nissan Altima, Ford Mondeo, Volkswagen Passat. Key Features Styling: Sleek, aerodynamic, sporty design. Known for its distinctive 'flow' design language. Driving Dynamics: Renowned for excellent handling and a engaging driving experience, often praised for its Mazda 'Zoom-Zoom' philosophy. Target Audience Audience: Professionals, families, driving enthusiasts. Manual Details Coverage Areas General Coverage: Complete workshop service and repair information for the 2002 Mazda 6. Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Downloadable) Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, block, pistons, crankshaft, camshafts, lubrication system, cooling system. Engine Performance: Fuel injection system (MPI), ignition system, emissions control, turbocharger (if applicable). Transmission Manual: Clutch, gearbox assembly, internal components, linkages. Transmission Automatic: ATX transmission assembly, torque converter, valve body, hydraulic circuits, electronic controls. Drivetrain: Front-wheel drive, axles, CV joints, differentials. Suspension: Front suspension (MacPherson struts), rear suspension (multi-link), shock absorbers, springs, control arms, wheel alignment. Steering: Power steering system, steering rack, column, universal joints. Brakes: Front disc brakes, rear disc brakes, ABS system, hydraulic lines, calipers, rotors, brake master cylinder. Electrical System: Battery, charging system, starter motor, ignition system, lighting, horn, power windows, central locking. Body And Interior: Body panel removal and installation, doors, hood, trunk, bumpers, seats, dashboard, trim panels. HVAC: Heating, ventilation, and air conditioning system, refrigerant, compressor, evaporator, condenser. Body Electrical: Wipers, washers, mirrors, interior lighting, instrument cluster, audio system, airbags. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based troubleshooting. Repair: Step-by-step repair instructions for all major components and systems. Overhaul: Detailed instructions for engine and transmission overhauls/rebuilds. Specifications: Torque specifications, clearances, measurements, diagnostic parameters. Wiring Diagrams: Comprehensive electrical wiring diagrams for all systems. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Manual Specifications File Format PDF Quality: High-resolution, searchable text, printable pages. Print Quality Printability: Printable via standard PDF viewers. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Engine Specifications Primary Engine Engine Code 1: LF-DE (2.0L DOHC I4) Displacement 1: 1991 cc Horsepower 1: 120-130 hp (approx.) Torque 1: 175-180 Nm (approx.) Optional Engine Engine Code 2: FS-ZE (2.3L DOHC I4) Displacement 2: 2261 cc Horsepower 2: 160-170 hp (approx.) Torque 2: 205-215 Nm (approx.) Performance Induction: Naturally Aspirated Fuel System Type: Electronic Multi-Point Fuel Injection (MPI) Engine Management ECU: Mazda ECU with diagnostic capabilities. Transmission Standard Manual: 5-speed manual transmission. Optional Automatic: 4-speed automatic transmission (ATX). Features Automatic Features: Selectable 'Sport' mode on some variants. Clutch Type: Dry single plate (manual transmission). Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (check manual for specific Mazda fluid part numbers). Automatic Transmission Fluid: Mazda ATF J, Mercon V compatible (check manual for specific Mazda fluid part numbers). Dimensions Exterior Length: Approx. 4.75 m (187 in) Width: Approx. 1.79 m (70.5 in) Height: Approx. 1.44 m (56.7 in) Wheelbase Wheelbase: Approx. 2.67 m (105.1 in) Weights Curb Weight: Approx. 1350-1450 kg (2976-3197 lbs), varies by model and transmission. Safety Features Ratings NHTSA Front Impact: Likely 4-star or 5-star (specific ratings may vary by testing region and year update). IIHS Front Impact: Likely 'Good' (specific ratings may vary by testing region and year update). Active Features ABS: Standard on most models. Traction Control: Available on some higher trims. Passive Features Airbags: Front driver and passenger airbags standard. Side airbags and curtain airbags available on some trims. Seatbelts: 3-point seatbelts with pretensioners and load limiters. Technology Features Infotainment Audio System: Factory fitted AM/FM/CD player. Higher trims may have premium audio systems (e.g., Bose). Navigation: Optional navigation system available on select higher trim levels. Driver Assistance Cruise Control: Standard on most trims. Connectivity Aux Input: Rarely available on this generation; aftermarket solutions are common. Maintenance Service Intervals Oil Change: Every 5,000-7,500 miles or 6-12 months, depending on driving conditions and oil type (refer to manual for specifics). Air Filter Replacement: Every 15,000-30,000 miles or as needed. Spark Plug Replacement: Every 60,000-100,000 miles depending on plug type (e.g., iridium). Timing Belt Or Chain: This generation uses a timing chain, which generally does not require periodic replacement but should be inspected. Fluid Specifications Engine Oil Type: API SG/SH/SJ/SL, ILSAC GF-II/GF-III, SAE 5W-20 or 5W-30 (verify with manual based on climate). Coolant: Ethylene glycol-based coolant, Mazda FL22 long-life coolant recommended (refer to manual for specific type and capacity). Brake Fluid: DOT 3 or DOT 4 (verify with manual). Known Issues Rust: Prone to rust, especially in the rear wheel arches and rocker panels, depending on climate. Engine Mounts: Worn engine mounts can lead to increased vibration. Window Regulators: Power...