๐ท๏ธ Basic Information Identification Make: Mazda Model: 626 / MX-6 Generation Codes: Mazda 626: GE (1991-1997), Mazda MX-6: GE2 (1991-1997) ๐ Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and Mazda dealerships servicing the 1992-1997 Mazda 626 and MX-6. Competitive Analysis Advantage Over Alternatives: Digital format offers zoom capabilities for detailed viewing, immediate access post-purchase, and search functionality (if PDF is text-searchable). Key Features Usability: Step-by-step instructions facilitate self-repair and cost savings. ๐ Manual Details Coverage Areas Primary Coverage: Maintenance, troubleshooting, diagnostics, repair, and overhaul procedures for the Mazda 626 and MX-6 models. Secondary Coverage: Electrical system schematics, technical specifications, rigging, general information, and troubleshooting guides. Page Count Estimated Page Count: Likely 1000+ pages (typical for comprehensive factory service manuals of this era). Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: PDF ๐ Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system (injection, exhaust), ignition system, lubrication, cooling system, and engine management. Drivetrain: Manual and automatic transmission, clutch, driveshafts, differentials, and axle assemblies. Chassis: Suspension (front and rear), steering system, braking system (including ABS if equipped), and wheels/tires. Electrical: Complete electrical system diagnostics, wiring diagrams, lighting, instrumentation, audio system, power accessories, and starter/charging system. Body And Frame: Body construction, interior trim, exterior trim, doors, windows, glass, and sheet metal repair. Procedures Included Maintenance: Routine maintenance procedures, fluid changes, filter replacements, spark plug replacement, and tune-up specifications. Diagnostics And Troubleshooting: Systematic diagnostic flowcharts, common fault identification, and repair procedures for various symptoms. Repair And Overhaul: Detailed step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly. Special Tools And Techniques: Identification and use of specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds. ๐ Manual Specifications File Format Compatibility: Compatible with all versions of Windows and Mac operating systems. Reader Requirement: Requires Adobe PDF Reader. Print Quality Resolution: High-resolution scans allowing for clear zooming and readability of diagrams and text. Binding Type Binding: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) โ๏ธ Engine Specifications Primary Engine Engine Codes And Types: Commonly includes FS-DE (2.0L DOHC I4), KF-DE/KF-ZE (2.5L DOHC V6). Performance 2.0L Fs-De (Typical): Approx. 118-125 hp @ 5500-6000 rpm, 124-130 lb-ft @ 3500-4000 rpm 2.5L Kf-De/Kf-Ze (Typical): Approx. 164-170 hp @ 6000 rpm, 159-160 lb-ft @ 5000 rpm Fuel System Type: Electronic Fuel Injection (EFI) Octane Rating: 87-89 AKI (Regular Unleaded) for 2.0L; 89-91 AKI (Mid-grade/Premium Unleaded) for 2.5L (refer to specific vehicle for exact recommendation). ๐ง Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission Features Automatic Control: Electronic Control of Automatic Transmission (ECT) for some automatic models. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or SAE 75W-80 gear oil (refer to manual for specific part number/recommendation). Automatic Transmission Fluid: Dexron III or equivalent (Mazda ATF Type T-IV is often cited for later models, but check manual for 92-97) ๐ Dimensions Exterior Wheelbase 626: Approx. 103.2 inches (2620 mm) Wheelbase Mx6: Approx. 103.2 inches (2620 mm) Weights Curb Weight Range: Approx. 2,900 - 3,300 lbs (1315 - 1500 kg), depending on engine and trim. ๐ก๏ธ Safety Features Ratings Crash Test Data: Information on passive safety features and design considerations for this era's safety standards. Active Features ABS: Anti-lock Braking System (ABS) available on some models/trims. Passive Features Airbags: Driver-side airbag standard on most models; passenger airbag optional or standard on later models. Seatbelts: Front and rear seatbelts, pretensioners for front seatbelts on some later models. ๐ก Technology Features Infotainment Audio System: Factory-installed AM/FM stereo with cassette player, optional CD player. Speaker configurations vary by trim. Driver Assistance Cruise Control: Available on most models and trims. Climate Control: Manual or optional automatic climate control systems. Connectivity Features: Limited by the era; no modern Bluetooth or USB connectivity from factory. Focus is on mechanical and electrical systems. ๐ง Maintenance Service Intervals Oil Change: Every 5,000 - 7,500 miles or 6-12 months, depending on driving conditions and oil type used (refer to manual for exact recommendation). Timing Belt: Critical component. Typically recommended replacement every 60,000 - 90,000 miles or 5-7 years for the 2.5L V6 (FS-DE may have a timing chain, KF-DE/ZE have belts). Consult the manual for specific engine. Spark Plugs: Around 30,000 - 60,000 miles, depending on plug type (standard vs. platinum/iridium). Fluid Specifications Engine Oil: API SG/SH or higher, SAE 5W-30 or 10W-30 recommended (check manual for specific temperature ranges and capacities). Coolant: Ethylene glycol-based antifreeze (e.g., Mazda Genuine Super Long Life Coolant or equivalent) mixed 50/50 with distilled water. Brake Fluid: DOT 3 or DOT 4 brake fluid. Known Issues Engine Mounts: Worn engine mounts can lead to increased vibration and noise, particularly noticeable at idle. Suspension Components: Wear in ball joints, tie rod ends, and bushings...
87-89 AKI (Regular Unleaded) for 2.0L; 89-91 AKI (Mid-grade/Premium Unleaded) for 2.5L (refer to specific vehicle for exact recommendation).
๐ง Transmission
Standard Transmission
Type:
5-speed Manual Transmission
Optional Transmission
Type:
4-speed Automatic Transmission
Features
Automatic Control:
Electronic Control of Automatic Transmission (ECT) for some automatic models.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or SAE 75W-80 gear oil (refer to manual for specific part number/recommendation).
Automatic Transmission Fluid:
Dexron III or equivalent (Mazda ATF Type T-IV is often cited for later models, but check manual for 92-97)
๐ Dimensions
Exterior
Wheelbase 626:
Approx. 103.2 inches (2620 mm)
Wheelbase Mx6:
Approx. 103.2 inches (2620 mm)
Weights
Curb Weight Range:
Approx. 2,900 - 3,300 lbs (1315 - 1500 kg), depending on engine and trim.
๐ก๏ธ Safety Features
Ratings
Crash Test Data:
Information on passive safety features and design considerations for this era's safety standards.
Active Features
ABS:
Anti-lock Braking System (ABS) available on some models/trims.
Passive Features
Airbags:
Driver-side airbag standard on most models; passenger airbag optional or standard on later models.
Seatbelts:
Front and rear seatbelts, pretensioners for front seatbelts on some later models.
๐ก Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with cassette player, optional CD player. Speaker configurations vary by trim.
Driver Assistance
Cruise Control:
Available on most models and trims.
Climate Control:
Manual or optional automatic climate control systems.
Connectivity
Features:
Limited by the era; no modern Bluetooth or USB connectivity from factory. Focus is on mechanical and electrical systems.
๐ง Maintenance
Service Intervals
Oil Change:
Every 5,000 - 7,500 miles or 6-12 months, depending on driving conditions and oil type used (refer to manual for exact recommendation).
Timing Belt:
Critical component. Typically recommended replacement every 60,000 - 90,000 miles or 5-7 years for the 2.5L V6 (FS-DE may have a timing chain, KF-DE/ZE have belts). Consult the manual for specific engine.
Spark Plugs:
Around 30,000 - 60,000 miles, depending on plug type (standard vs. platinum/iridium).
Fluid Specifications
Engine Oil:
API SG/SH or higher, SAE 5W-30 or 10W-30 recommended (check manual for specific temperature ranges and capacities).
Coolant:
Ethylene glycol-based antifreeze (e.g., Mazda Genuine Super Long Life Coolant or equivalent) mixed 50/50 with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Mounts:
Worn engine mounts can lead to increased vibration and noise, particularly noticeable at idle.
Suspension Components:
Wear in ball joints, tie rod ends, and bushings can lead to steering looseness and uneven tire wear.
Idle Control Valve:
The Idle Air Control (IAC) valve can become dirty or fail, causing rough idle or stalling.
Exhaust Manifold Cracks:
Cast iron exhaust manifolds (especially on V6 models) are prone to cracking due to thermal stress.
Power Steering Pump Leaks:
Leaks from the power steering pump or hoses are not uncommon.
๐ Vehicle History
Brand Heritage
Mazda Focus:
Mazda's reputation for driver-focused vehicles and innovative engineering.
Model Evolution
Ge Generation:
The GE generation introduced a more aerodynamic and rounded styling compared to its predecessor, with a focus on improved chassis dynamics and a more refined interior.
Production
Production Years:
1991-1997 (globally), sold in North America as 1992-1997 models.
Manufacturing Locations:
Primarily Japan.
๐ Awards & Recognition
Recognitions
Model Reputation:
The Mazda 626 and MX-6 from this era were generally well-regarded for their handling, sporty driving dynamics (especially the MX-6), and reliability, often competing with Japanese and American rivals.