Mazda 626 MX-6 1987-1991 Workshop Repair Service Manual
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๐ท๏ธ Basic Information Identification Make: Mazda Model: 626 / MX-6 Model Variant: GD (626 Hatchback/Sedan), GV (626 Wagon), DE (MX-6 Coupe) Years Covered: 1987, 1988, 1989, 1990, 1991 Codes Chassis Codes: GD, GV, DE ๐ Introduction Market Position Positioning: A comprehensive resource for owners and technicians seeking professional-level repair and maintenance information for the Mazda 626 and MX-6 models of the late 1980s and early 1990s. Competitive Analysis Comparison: Equivalent to factory service manuals, offering greater detail and accessibility than generic repair guides. Key Features Feature 1: All-inclusive coverage for all models, engines, and trim levels within the specified years. Feature 2: Detailed diagrams and photographs to aid in understanding complex procedures. Feature 3: Emphasis on accurate, manufacturer-provided information for reliable repairs. Feature 4: Digital format offers convenience, instant access, and cost savings compared to physical manuals. ๐ Manual Details Coverage Areas General Maintenance: Included Troubleshooting: Included Engine Service Repair: Included Transmission Service Repair: Included Brake System: Included Wiring Diagrams: Included Electrical System: Included Suspension: Included Periodic Lubrication: Included Steering: Included Cooling System: Included Fuel Injection Fuel System: Included Emission System: Included Heater Air Conditioning: Included Engine Control System: Included Chassis Body: Included Restraint System: Included Interior: Included Differential Drive: Included Axle: Included Page Count Estimated Page Count: Hundreds of pages (actual count not specified but described as extensive) Manual Type Manual Type: Workshop Repair and Service Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Print Quality: Full Printable Zoom Functionality: Yes Searchability: Implied by PDF format, likely text-searchable if properly scanned Software Requirements: Adobe PDF Reader, WinZip Operating System Compatibility: All Versions of Windows & Mac ๐ Manual Coverage Systems Covered Engine: Comprehensive coverage including diagnostics, repair, and rebuild procedures for all engines. Transmission: Detailed repair and maintenance for both manual and automatic transmissions. Braking System: Covers hydraulic components, friction materials, parking brake, and ABS (if equipped). Electrical System: Includes detailed wiring diagrams, component testing, and troubleshooting for all electrical systems. Suspension Steering: Covers front and rear suspension components, steering gears, power steering, and alignment specifications. Fuel System: Details fuel injection systems (EFI), fuel pump, injectors, fuel filter, and fuel tank. Cooling Heating Air Conditioning: Includes radiator, water pump, thermostat, blower motor, refrigerant system, and HVAC controls. Exhaust Emission Control: Covers catalytic converter, oxygen sensors, and emission control devices. Chassis Body Interior: Includes body panel repairs, door mechanisms, interior trim, seating, and restraint systems. Drive Axles Differential: Covers CV joints, drive shafts, and differential units. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, and general servicing. Diagnostic Procedures: Step-by-step troubleshooting guides for various systems. Repair Procedures: Detailed instructions for component removal, repair, and reinstallation. Disassembly Assembly: Complete breakdown and reassembly of major vehicle components. Lubrication Schedules: Recommended lubrication points and intervals. Specifications Data: Torque values, clearances, fluid capacities, and other critical technical data. Electrical Troubleshooting: Diagnosis of electrical faults using wiring diagrams and testing methods. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance to in-depth engine and transmission overhauls, comparable to factory service manuals. Target Audience: Professional technicians and experienced DIY mechanics. Information Format: Step-by-step instructions, detailed illustrations, diagrams, and photographs. ๐ Manual Specifications File Format File Format: PDF Print Quality Print Ability: Printable Image Clarity: High-resolution (implied by 'Professional Quality' and detailed illustrations) Binding Type Binding Type: Digital (PDF Download) - No physical binding Paper Type Paper Type: N/A (Digital format) โ๏ธ Engine Specifications Primary Engine Engine Options: 2.0L FE I4, 2.2L F2 FE-DOHC I4 (Turbo/Naturally Aspirated) Performance 2.0L Fe (Est.): Horsepower: ~105-110 hp, Torque: ~120-125 lb-ft 2.2L F2 Na (Est.): Horsepower: ~115-130 hp, Torque: ~135-145 lb-ft 2.2L F2 Turbo (Est.): Horsepower: ~145-160 hp, Torque: ~170-185 lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) for most models. Carbureted options may exist for certain base models or markets. ๐ง Transmission Standard Standard Transmission 626: 5-speed manual transmission Standard Transmission Mx-6: 5-speed manual transmission Optional Optional Transmission All Models: 4-speed automatic transmission Features Transmission Features: Manual clutch operation, automatic torque converter lock-up on certain models/gears. ๐ Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback, 5-door Wagon (626), 2-door Coupe (MX-6) Weights Curb Weight Range: Approx. 2600 - 3100 lbs (depending on body style and engine) ๐ก๏ธ Safety Features Ratings Safety Standards: Designed to meet late 1980s/early 1990s automotive safety standards. Specific NHTSA/IIHS ratings for this era may be limited or not directly comparable to modern standards. Active Features Active Safety: Standard disc brakes on front, drum or disc on rear depending on model/trim. Optional Anti-lock Braking System (ABS) available on some higher trims. Passive Features Passive Safety: Seat belts (manual lap and shoulder belts), reinforced body structure. Airbags were not standard in this era, and may not be present on all models. ๐ก Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player. Optional CD player on higher trims....
GD (626 Hatchback/Sedan), GV (626 Wagon), DE (MX-6 Coupe)
Years Covered:
1987, 1988, 1989, 1990, 1991
Codes
Chassis Codes:
GD, GV, DE
๐ Introduction
Market Position
Positioning:
A comprehensive resource for owners and technicians seeking professional-level repair and maintenance information for the Mazda 626 and MX-6 models of the late 1980s and early 1990s.
Competitive Analysis
Comparison:
Equivalent to factory service manuals, offering greater detail and accessibility than generic repair guides.
Key Features
Feature 1:
All-inclusive coverage for all models, engines, and trim levels within the specified years.
Feature 2:
Detailed diagrams and photographs to aid in understanding complex procedures.
Feature 3:
Emphasis on accurate, manufacturer-provided information for reliable repairs.
Feature 4:
Digital format offers convenience, instant access, and cost savings compared to physical manuals.
๐ Manual Details
Coverage Areas
General Maintenance:
Included
Troubleshooting:
Included
Engine Service Repair:
Included
Transmission Service Repair:
Included
Brake System:
Included
Wiring Diagrams:
Included
Electrical System:
Included
Suspension:
Included
Periodic Lubrication:
Included
Steering:
Included
Cooling System:
Included
Fuel Injection Fuel System:
Included
Emission System:
Included
Heater Air Conditioning:
Included
Engine Control System:
Included
Chassis Body:
Included
Restraint System:
Included
Interior:
Included
Differential Drive:
Included
Axle:
Included
Page Count
Estimated Page Count:
Hundreds of pages (actual count not specified but described as extensive)
Manual Type
Manual Type:
Workshop Repair and Service Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Print Quality:
Full Printable
Zoom Functionality:
Yes
Searchability:
Implied by PDF format, likely text-searchable if properly scanned
Software Requirements:
Adobe PDF Reader, WinZip
Operating System Compatibility:
All Versions of Windows & Mac
๐ Manual Coverage
Systems Covered
Engine:
Comprehensive coverage including diagnostics, repair, and rebuild procedures for all engines.
Transmission:
Detailed repair and maintenance for both manual and automatic transmissions.
Includes detailed wiring diagrams, component testing, and troubleshooting for all electrical systems.
Suspension Steering:
Covers front and rear suspension components, steering gears, power steering, and alignment specifications.
Fuel System:
Details fuel injection systems (EFI), fuel pump, injectors, fuel filter, and fuel tank.
Cooling Heating Air Conditioning:
Includes radiator, water pump, thermostat, blower motor, refrigerant system, and HVAC controls.
Exhaust Emission Control:
Covers catalytic converter, oxygen sensors, and emission control devices.
Chassis Body Interior:
Includes body panel repairs, door mechanisms, interior trim, seating, and restraint systems.
Drive Axles Differential:
Covers CV joints, drive shafts, and differential units.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, and general servicing.
Diagnostic Procedures:
Step-by-step troubleshooting guides for various systems.
Repair Procedures:
Detailed instructions for component removal, repair, and reinstallation.
Disassembly Assembly:
Complete breakdown and reassembly of major vehicle components.
Lubrication Schedules:
Recommended lubrication points and intervals.
Specifications Data:
Torque values, clearances, fluid capacities, and other critical technical data.
Electrical Troubleshooting:
Diagnosis of electrical faults using wiring diagrams and testing methods.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to in-depth engine and transmission overhauls, comparable to factory service manuals.
Target Audience:
Professional technicians and experienced DIY mechanics.
Information Format:
Step-by-step instructions, detailed illustrations, diagrams, and photographs.
๐ Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Ability:
Printable
Image Clarity:
High-resolution (implied by 'Professional Quality' and detailed illustrations)
Binding Type
Binding Type:
Digital (PDF Download) - No physical binding
Paper Type
Paper Type:
N/A (Digital format)
โ๏ธ Engine Specifications
Primary Engine
Engine Options:
2.0L FE I4, 2.2L F2 FE-DOHC I4 (Turbo/Naturally Aspirated)
Performance
2.0L Fe (Est.):
Horsepower: ~105-110 hp, Torque: ~120-125 lb-ft
2.2L F2 Na (Est.):
Horsepower: ~115-130 hp, Torque: ~135-145 lb-ft
2.2L F2 Turbo (Est.):
Horsepower: ~145-160 hp, Torque: ~170-185 lb-ft
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) for most models. Carbureted options may exist for certain base models or markets.
๐ง Transmission
Standard
Standard Transmission 626:
5-speed manual transmission
Standard Transmission Mx-6:
5-speed manual transmission
Optional
Optional Transmission All Models:
4-speed automatic transmission
Features
Transmission Features:
Manual clutch operation, automatic torque converter lock-up on certain models/gears.
๐ Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Hatchback, 5-door Wagon (626), 2-door Coupe (MX-6)
Weights
Curb Weight Range:
Approx. 2600 - 3100 lbs (depending on body style and engine)
๐ก๏ธ Safety Features
Ratings
Safety Standards:
Designed to meet late 1980s/early 1990s automotive safety standards. Specific NHTSA/IIHS ratings for this era may be limited or not directly comparable to modern standards.
Active Features
Active Safety:
Standard disc brakes on front, drum or disc on rear depending on model/trim. Optional Anti-lock Braking System (ABS) available on some higher trims.
Passive Features
Passive Safety:
Seat belts (manual lap and shoulder belts), reinforced body structure. Airbags were not standard in this era, and may not be present on all models.
๐ก Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player. Optional CD player on higher trims. Speaker configurations varied by trim level.
Driver Assistance
Driver Assistance Features:
Limited by era. ABS was an option. Cruise control was common on higher trims. Power steering was standard or optional depending on model.
Connectivity
Connectivity Features:
None (analog systems typical for the era). Manual covers diagnostics of basic vehicle electronics.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specifics).
Timing Belt Replacement:
Crucial for 2.2L FE-DOHC and F2 engines. Typically around 60,000 miles or as specified in the manual. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Type:
API SG, SF or SE, SAE 5W-30 or 10W-30 (check manual for specific viscosity based on temperature).
Coolant Type:
Ethylene glycol based antifreeze/coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Automatic:
Dexron II or equivalent (check manual for exact specification).
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for specific recommendation).
Known Issues
Common Issue 1:
Timing belt wear and potential failure on 2.2L engines (critical maintenance item).
Common Issue 2:
Rust and corrosion, particularly in wheel wells, rocker panels, and around windows.
Common Issue 3:
Electrical gremlins, including faulty door lock actuators, power window motors, and dash warning lights.
Common Issue 4:
Wear and tear on suspension components (bushings, ball joints, tie rod ends) due to age.
Common Issue 5:
Oil leaks from engine seals (e.g., valve cover gasket, oil pan gasket).
๐ Vehicle History
Brand Heritage
Mazda Focus:
Mazda's reputation for sporty handling and driver-focused design, particularly with the MX-6 coupe.
Model Evolution
Generation Transition:
This generation (GD/GV/DE) represented a significant styling and engineering update from the previous generation, offering more refined powertrains and a more aerodynamic design, especially for the MX-6.
Production
Manufacturing Locations:
Primarily Japan. Some models may have had assembly in other regions.
๐ Awards & Recognition
Recognitions
Model Reputation:
The Mazda 626 and MX-6 were generally well-regarded for their front-wheel-drive dynamics and often sporty driving feel, especially the MX-6 with its distinctive styling. They were strong contenders in the mid-size segment.