Mazda 626 Station Wagon 1998 Full Service Repair Manual

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The 1998 Mazda 626 Station Wagon, built on the GD/GV chassis and designated GF for this body style, represents Mazda's commitment to producing reliable and practical vehicles with a focus on enjoyable driving dynamics. This mid-size station wagon offered a comfortable ride, substantial cargo space, and the characteristic "Zoom-Zoom" feel that Mazda is known for. Designed to compete in a segment with established players like the Toyota Camry Wagon and Honda Accord Wagon, the 1998 Mazda 626 Station Wagon aimed to provide a compelling blend of utility, dependability, and engaging performance for its era. This comprehensive Full Service Repair Manual provides detailed English-language guidance for owners and technicians on the maintenance and repair of the 1998 Mazda 626 Station Wagon. It covers all major vehicle systems, including engine mechanicals and management, transmissions (manual and automatic), drivetrain, suspension, steering, braking, electrical systems, climate control, body, chassis, and restraint systems. The manual includes routine maintenance procedures, troubleshooting diagnostics, repair instructions, and rebuild procedures, along with technical specifications, torque values, wiring diagrams, and schematics, offering over 1500 pages of essential information. 🏷️ Basic Information Identification Make: Mazda Model: 626 Year: 1998 Body Style: Station Wagon Codes Chassis Code Platform: GD/GV Model Code Variant: GF (Station Wagon) 👋 Introduction Market Position Segment: Mid-size Station Wagon Target Audience: Owners seeking to perform DIY maintenance and repairs, independent repair shops. Competitive Analysis Key Competitors: Toyota Camry Wagon, Honda Accord Wagon, Ford Mondeo Wagon, Subaru Legacy Wagon. Key Features Vehicle Strengths: Reliability, comfortable ride, practical cargo space, Mazda's 'Zoom-Zoom' driving dynamics (for the era). 📋 Manual Details Coverage Areas Language: English Manual Type: Full Service Repair Manual Formats Covered: PDF Download Page Count Estimated Page Count: 1500+ 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, assembly, disassembly, timing, lubrication, cooling, fuel delivery, emissions control. Engine Management: Ignition system, fuel injection (EFI), sensors, actuators, ECU diagnostics, emissions control systems (catalytic converter, EGR). Transmission Manual: Disassembly, inspection, repair, adjustment, fluid changes. Transmission Automatic: Disassembly, inspection, repair, adjustment, fluid changes, torque converter service. Drivetrain: Front-wheel drive (FWD) system, driveshafts, CV joints, differential. Suspension System: Front strut suspension, rear multi-link suspension, shock absorbers, springs, control arms, bushings, alignment procedures. Steering System: Power steering system (pump, rack and pinion, hoses), steering column, wheel alignment. Braking System: Front disc brakes, rear drum brakes (or optional rear discs), hydraulic system, ABS (if equipped), brake fluid service, caliper and master cylinder repair. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights), horn, wipers, power windows, power locks. Climate Control: Air conditioning system (refrigerant, compressor, evaporator, condenser), heater core, HVAC controls. Body And Chassis: Exterior body panels, interior trim, doors, hood, tailgate, glass, chassis lubrication, corrosion protection. Restraints System: Seat belts, airbag system (diagnostics and replacement procedures). Procedures Included Maintenance: Routine servicing, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement. Troubleshooting: Diagnostic flowcharts for common drivability issues, electrical problems, and mechanical faults. Repair: Step-by-step instructions for component replacement and repair across all major systems. Rebuild: Detailed procedures for engine and transmission rebuilds. Installation: Instructions for installing accessories and replacement parts. Diagnostics: OBD-II (On-Board Diagnostics) system explanation, DTC (Diagnostic Trouble Code) retrieval and interpretation. Technical Depth Level Of Detail: Comprehensive, from basic maintenance to complete engine and transmission rebuilds. Special Tools: Identification of specific tools required for certain procedures. Torque Specifications: Detailed torque values for critical fasteners. Wiring Diagrams: Extensive electrical wiring schematics for all vehicle systems. Schematics Diagrams: Vacuum diagrams, fluid line routing, exploded views of components. 📊 Manual Specifications File Format Format Type: PDF (Portable Document Format) Searchability: Text-searchable for quick information retrieval. Printability: Printable pages for workshop use. Print Quality Image Resolution: High-resolution images and diagrams for clarity. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: FS-DE Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 2.0 Liters (1991 cc) Bore X Stroke: 83.0 mm x 92.0 mm Compression Ratio: 9.2:1 Performance Horsepower: 118-130 hp @ 5500-6000 rpm (varies by market and specific tune) Torque: 127-135 lb-ft @ 4000-4500 rpm (varies by market and specific tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection (SMPI) Fuel Type: Unleaded Gasoline Fuel Octane Rating: 87-89 octane (minimum) Emission Control: Catalytic converter, Exhaust Gas Recirculation (EGR), Oxygen sensors. 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission Features Automatic Features: Electronically controlled, Lock-up torque converter. Fluid Type Manual Manual Transmission Fluid: API GL-4, SAE 75W-90 gear oil recommended Fluid Type Automatic Automatic Transmission Fluid: Mazda ATF JWS 3314 or equivalent (Dexron III compatible) 📐 Dimensions Exterior Length: 4705 mm (185.2 in) Width: 1755 mm (69.1 in) Height: 1480 mm (58.3 in) Wheelbase: 2615 mm (103.0 in) Front Track: 1485 mm (58.5 in) Rear Track: 1475 mm (58.1 in)...

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Year:

Body Style:

Station Wagon

Codes

Chassis Code Platform:

GD/GV

Model Code Variant:

GF (Station Wagon)

👋 Introduction

Market Position

Segment:

Mid-size Station Wagon

Target Audience:

Owners seeking to perform DIY maintenance and repairs, independent repair shops.

Competitive Analysis

Key Competitors:

Toyota Camry Wagon, Honda Accord Wagon, Ford Mondeo Wagon, Subaru Legacy Wagon.

Key Features

Vehicle Strengths:

Reliability, comfortable ride, practical cargo space, Mazda's 'Zoom-Zoom' driving dynamics (for the era).

📋 Manual Details

Coverage Areas

Language:

English

Manual Type:

Full Service Repair Manual

Formats Covered:

PDF Download

Page Count

Estimated Page Count:

1500+

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, assembly, disassembly, timing, lubrication, cooling, fuel delivery, emissions control.

Engine Management:

Ignition system, fuel injection (EFI), sensors, actuators, ECU diagnostics, emissions control systems (catalytic converter, EGR).

Transmission Manual:

Disassembly, inspection, repair, adjustment, fluid changes.

Transmission Automatic:

Disassembly, inspection, repair, adjustment, fluid changes, torque converter service.

Drivetrain:

Front-wheel drive (FWD) system, driveshafts, CV joints, differential.

Suspension System:

Front strut suspension, rear multi-link suspension, shock absorbers, springs, control arms, bushings, alignment procedures.

Steering System:

Power steering system (pump, rack and pinion, hoses), steering column, wheel alignment.

Braking System:

Front disc brakes, rear drum brakes (or optional rear discs), hydraulic system, ABS (if equipped), brake fluid service, caliper and master cylinder repair.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights), horn, wipers, power windows, power locks.

Climate Control:

Air conditioning system (refrigerant, compressor, evaporator, condenser), heater core, HVAC controls.

Body And Chassis:

Exterior body panels, interior trim, doors, hood, tailgate, glass, chassis lubrication, corrosion protection.

Restraints System:

Seat belts, airbag system (diagnostics and replacement procedures).

Procedures Included

Maintenance:

Routine servicing, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement.

Troubleshooting:

Diagnostic flowcharts for common drivability issues, electrical problems, and mechanical faults.

Repair:

Step-by-step instructions for component replacement and repair across all major systems.

Rebuild:

Detailed procedures for engine and transmission rebuilds.

Installation:

Instructions for installing accessories and replacement parts.

Diagnostics:

OBD-II (On-Board Diagnostics) system explanation, DTC (Diagnostic Trouble Code) retrieval and interpretation.

Technical Depth

Level Of Detail:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds.

Special Tools:

Identification of specific tools required for certain procedures.

Torque Specifications:

Detailed torque values for critical fasteners.

Wiring Diagrams:

Extensive electrical wiring schematics for all vehicle systems.

Schematics Diagrams:

Vacuum diagrams, fluid line routing, exploded views of components.

📊 Manual Specifications

File Format

Format Type:

PDF (Portable Document Format)

Searchability:

Text-searchable for quick information retrieval.

Printability:

Printable pages for workshop use.

Print Quality

Image Resolution:

High-resolution images and diagrams for clarity.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

FS-DE

Engine Type:

Inline 4-cylinder, DOHC, 16-valve

Displacement:

2.0 Liters (1991 cc)

Bore X Stroke:

83.0 mm x 92.0 mm

Compression Ratio:

9.2:1

Performance

Horsepower:

118-130 hp @ 5500-6000 rpm (varies by market and specific tune)

Torque:

127-135 lb-ft @ 4000-4500 rpm (varies by market and specific tune)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection (SMPI)

Fuel Type:

Unleaded Gasoline

Fuel Octane Rating:

87-89 octane (minimum)

Emission Control:

Catalytic converter, Exhaust Gas Recirculation (EGR), Oxygen sensors.

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission

Optional

Transmission Type:

4-speed Automatic Transmission

Features

Automatic Features:

Electronically controlled, Lock-up torque converter.

Fluid Type Manual

Manual Transmission Fluid:

API GL-4, SAE 75W-90 gear oil recommended

Fluid Type Automatic

Automatic Transmission Fluid:

Mazda ATF JWS 3314 or equivalent (Dexron III compatible)

📐 Dimensions

Exterior

Length:

4705 mm (185.2 in)

Width:

1755 mm (69.1 in)

Height:

1480 mm (58.3 in)

Wheelbase:

2615 mm (103.0 in)

Front Track:

1485 mm (58.5 in)

Rear Track:

1475 mm (58.1 in)

Interior

Passenger Volume:

Approx. 97 cu ft

Cargo

Cargo Volume:

Approx. 37 cu ft (with rear seats up), 73 cu ft (with rear seats folded)

Weights

Curb Weight:

1300-1400 kg (2866-3086 lbs) approx.

Gross Vehicle Weight Rating:

1850 kg (4079 lbs) approx.

Towing Capacity:

Consult local regulations and vehicle owner's manual; generally not recommended for heavy towing.

Wheel Tire

Wheel Size:

15 x 6.0 inches

Tire Size:

195/60R15

Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Center Bore:

67.1 mm

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

Not explicitly rated for this specific generation/body style in readily available historical data. Generally considered average for its time.

IIHS Side Impact Test:

Not explicitly rated for this specific generation/body style in readily available historical data.

Active Features

Optional Anti-lock Braking System (ABS) available on some trims.

Passive Features

Airbags:

Driver and Passenger front airbags.

Seatbelts:

Three-point front seat belts with pretensioners, three-point rear seat belts.

Rollover Protection:

Reinforced roof structure.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/Cassette player, optional CD player. Basic speaker system.

Display Type:

Analog gauges and basic digital clock/radio display.

Driver Assistance

Cruise Control:

Available on higher trim levels.

Traction Control:

Not typically available on this model year.

Connectivity

Bluetooth:

Not available.

Usb Port:

Not available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first.

Engine Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).

Spark Plugs:

Replace every 60,000 miles (96,000 km) with platinum-tipped spark plugs.

Transmission Fluid Change:

Manual: Inspect every 30,000 miles (48,000 km), change as needed. Automatic: Every 60,000 miles (96,000 km) or under severe driving conditions.

Coolant Flush:

Every 50,000 miles (80,000 km) or 3 years.

Fluid Specifications

Engine Oil Type:

API SG/SH or SJ, SAE 5W-30 or 5W-40 (check owner's manual for climate specific recommendations).

Engine Oil Capacity:

4.0-4.5 US quarts (3.8-4.3 liters) with filter change.

Coolant Type:

Mazda Genuine Long Life Coolant (blue) or equivalent ethylene glycol-based coolant with corrosion inhibitors.

Brake Fluid Type:

DOT 3 or DOT 4.

Power Steering Fluid:

Mazda Genuine Power Steering Fluid or Dexron III ATF.

Known Issues

Engine Mounts:

Can degrade and cause vibration, especially at idle.

Automatic Transmission:

Occasional harsh shifting or slipping may occur with age and mileage; fluid and filter service is crucial.

Suspension Bushings:

Can wear out, leading to clunking noises and poor handling.

Cooling System:

Radiator hoses and thermostat can fail with age; regular inspection is recommended.

Cv Joints:

Dust boots can tear, leading to premature wear and clicking noises during turns.

Exhaust System:

Corrosion of mufflers and pipes is common in areas with road salt.

📚 Vehicle History

Brand Heritage

Mazda Philosophy:

Founded in 1920, Mazda has a history of producing innovative and driver-focused vehicles, often challenging established norms with unique engineering solutions.

Model Evolution

Mazda 626 Lineage:

The 626 was a significant model for Mazda, representing their entry into the competitive mid-size segment globally. It went through several generations, evolving from a compact to a more substantial mid-size offering.

Production

Generation Designation:

GD/GV (1987-1992), GE (1992-1997), GF (1997-2002).

Model Year Coverage:

This manual specifically covers the 1998 model year, which falls within the GF generation.

Manufacturing Locations:

Japan, United States, and other international facilities depending on market.

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

While the 626 sedan and coupe versions sometimes appeared on Car and Driver's 10Best lists in earlier generations, the 1998 Station Wagon was not a specific award recipient. The model line consistently received praise for value and driving dynamics.