This manual covers the Mazda Capella, a versatile compact to mid-size sedan and hatchback known for its reliability, fuel efficiency, and engaging driving dynamics. Produced from the 1980s into the mid-1990s, models equipped with the 1.8L FE-series engine are a testament to Mazda's engineering, offering a balance of performance and economy that made it competitive against rivals like the Toyota Corona and Honda Civic. Whether the 5-speed manual or 4-speed automatic transmission is equipped, the Capella provided a solid driving experience, embodying Mazda's philosophy of driver-vehicle harmony. This comprehensive Factory Service Manual provides detailed, factory-level repair and maintenance procedures for the Mazda Capella 1800. It covers all essential systems, including the 1.8L FE engine, manual and automatic transmissions, chassis components such as suspension, steering, and brakes, as well as the electrical system and bodywork. With over 800 pages of information, this English-language digital resource offers in-depth guidance on general maintenance, engine and transmission overhauls, brake servicing, electrical troubleshooting, and body repairs, making it an indispensable tool for owners and technicians alike. 🏷️ Basic Information Identification Make: Mazda Model: Capella Engine Variant: 1800 Codes Product Sku: MAZ-CAP-1800-SRM 👋 Introduction Market Position Segment: Compact/Mid-size Sedan and Hatchback Competitive Analysis Competitors: Toyota Corona, Nissan Sunny/Sentra, Honda Civic/Accord, Mitsubishi Galant Key Features Vehicle Reputation: Known for reliability, fuel efficiency, and driver engagement within its class. Manual Value Proposition: Essential resource for owners and technicians seeking accurate, detailed repair and maintenance information for the Mazda Capella 1800. 📋 Manual Details Coverage Areas Engine: 1.8L (FE-series) Transmission: Manual and Automatic Chassis: Suspension, Steering, Brakes, Body Electrical: Wiring Diagrams, Lighting, Ignition, Starting, Charging Page Count Estimated Pages: 800+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel injection, ignition, emissions control Drivetrain Systems: Clutch, transmission (manual/auto), driveshafts, differentials Suspension Steering: Front/rear suspension, steering gear, power steering system Braking Systems: Front/rear brakes (disc/drum), hydraulic system, parking brake Electrical Systems: Battery, charging system, starting system, ignition system, lighting, instruments, power accessories, ECUs Body And Trim: Exterior body panels, interior trim, doors, windows, seats Procedures Included General Maintenance: Oil changes, filter replacements, fluid checks, tire rotation Engine Repair: Overhaul, component replacement (pistons, rings, valves, bearings), timing belt/chain service Transmission Repair: Clutch replacement, transmission overhaul, fluid service Brake Service: Pad/shoe replacement, rotor/drum resurfacing, caliper/wheel cylinder overhaul, brake bleeding Electrical Troubleshooting: Diagnostic procedures, circuit testing, component replacement Body Repair: Dent removal, panel replacement, glass replacement Diagnostic Charts: Troubleshooting guides based on symptoms Technical Depth Depth: Comprehensive factory-level repair procedures, including disassembly, assembly, specifications, and torque values. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text for quick information retrieval. Print Quality Quality: High-resolution scans suitable for clear printing. Binding Type Binding: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: FE (1.8L SOHC) Displacement: 1.8 Liters (1781 cc) Performance Horsepower Approx: 90-100 HP (varies by market and tune) Torque Approx: 100-110 lb-ft (varies by market and tune) Fuel System Fuel Delivery: Carbureted or Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Cooling System Coolant Type: Ethylene Glycol based coolant (e.g., Mazda FL22 or equivalent) Lubrication Oil Viscosity Recommendation: 10W-30 or 10W-40 (refer to manual for specific climate/usage conditions) Oil Capacity Approx: 4.0-4.5 Liters (with filter) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Transmission Fluid Type: Dexron III/Mercon compatible (Automatic), GL-4 gear oil (Manual) 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback, Station Wagon (less common in some markets) Weights Curb Weight Approx: 1050-1150 kg (varies by body style and equipment) 🛡️ Safety Features Ratings Crash Test Data: Limited public data available for specific model years; refer to manual for structural repair information. Active Features Braking System: Front disc brakes, rear drum brakes (some higher trims may have rear discs) Passive Features Restraint System: Seat belts (3-point front, 2-point rear where applicable), optional driver airbag 💡 Technology Features Infotainment Audio System: Factory AM/FM radio with cassette player, optional CD player in later models. Basic speaker configurations. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on some higher trim levels. Connectivity Cruise Control: Optional cruise control system available on some models. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles or 6 months (whichever comes first), refer to manual for specific recommendations. Air Filter Replacement: Every 15,000-30,000 miles or as needed based on operating conditions. Spark Plug Replacement: Every 30,000-60,000 miles, depending on plug type (copper vs. platinum). Timing Belt Replacement: Crucial for FE engines. Typically every 60,000-90,000 miles or 5-7 years. Refer to manual for exact interval and procedure. Fluid Specifications Brake Fluid: DOT 3 or DOT 4 Power Steering Fluid: ATF Dexron II/III compatible or specified Mazda fluid. Known Issues Common Wear Items: Ignition components...