Mazda CX-5 2012-2013 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mazda Model: CX-5 Generation: First Generation (KE) Model Years Covered: 2012, 2013 Codes Chassis Code: KE (all variants) 👋 Introduction Market Position Positioning: The Mazda CX-5, launched in 2012, was Mazda's first vehicle to feature SKYACTIV technology and the new KODO design language. It quickly established itself as a strong contender in the compact SUV segment, known for its engaging driving dynamics and stylish appearance. Competitive Analysis Competitors 2012 2013: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Subaru Forester, Hyundai Tucson, Kia Sportage. Key Features Vehicle Highlights: SKYACTIV-G and SKYACTIV-D engine technology, KODO 'Soul of Motion' design, Jinba-Ittai (horse and rider as one) driving philosophy, available with AWD. 📋 Manual Details Coverage Areas Primary Focus: Workshop Service & Repair Key Sections: General Information, Engine, Suspension, Driveline/Axle, Brakes, Transmission/Transaxle, Steering, HVAC, Restraints, Body & Accessories Page Count Estimated Pages: 1700+ Manual Type Type: Factory Workshop Service Repair Manual Target Audience: Professional mechanics, DIY enthusiasts, and owners who want to understand their vehicle's maintenance and repair needs. Language Language: English Format Delivery Format: Digital Download (PDF, potentially zipped) File Size Consideration: Manuals can be large (up to 5GB), requiring sufficient storage space and a stable internet connection for download. 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel system, lubrication, cooling system, ignition system, emission control, engine management (ECU), timing, cylinder head, block, pistons, crankshaft, camshafts Transmission Driveline: Manual and Automatic Transmissions, Differential, Drive Shafts, CV Joints, AWD system (if applicable), Transmission Control Module (TCM) Suspension Steering: Front and Rear Suspension components (struts, shocks, control arms, bushings), Power Steering System (hydraulic or electric), Steering Gearbox/Rack and Pinion, Wheel Alignment specifications Brakes: Brake system diagnosis and repair, Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), brake fluid specifications, pad and rotor replacement, caliper service Electrical HVAC: Wiring Diagrams, Fuses and Relays, Lighting Systems, Battery and Charging System, Starter Motor, Body Control Module (BCM), HVAC system diagnosis and repair, Air Conditioning (A/C) system service, Heater core, Blower motor Body Restraints: Body panel removal and installation, Doors, Hood, Trunk, Interior trim, Seats, Airbag system (SRS) diagnosis and service, Seatbelt operation Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement Repair Rebuild: Engine overhaul, transmission repair, suspension component replacement, brake system overhauls, electrical system diagnostics and repair, bodywork repairs Troubleshooting: Diagnostic fault codes (DTCs), symptom-based troubleshooting, electrical circuit tracing, component testing Diagnostics: Detailed diagnostic procedures for all major systems, including engine performance, transmission shifting issues, braking system faults, electrical gremlins Engine Removal Installation: Detailed step-by-step procedures for removing and installing both the 2.0L petrol and 2.2L diesel engines. Transmission Overhaul: Comprehensive procedures for dismantling, inspecting, repairing, and reassembling both SKYACTIV-MT manual and SKYACTIV-DRIVE automatic transmissions. Wheel Alignment Specs: Specific front and rear wheel alignment angles, caster, camber, and toe specifications for precise adjustments. Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds. Includes detailed specifications, torque values, and procedures for professional technicians. Wiring Diagrams: Includes detailed electrical wiring diagrams for all vehicle systems, essential for diagnosing electrical faults. Torque Specifications: Extensive list of torque specifications for virtually every fastener on the vehicle, crucial for proper assembly and avoiding damage. Diagnostic Trouble Codes: Listing and explanation of Diagnostic Trouble Codes (DTCs) with associated symptoms and troubleshooting steps. 📊 Manual Specifications File Format Compatibility: Windows, Linux, Mac OS. Readable with any PDF reader. May require WinZip or WinRAR for decompression. Print Quality Printability: Printable on any computer and printer. No print restrictions. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Illustrations Illustrations Quality: Illustrated with clear step-by-step instructions, zoomable illustrations, detailed component explosions, and exploded views. ⚙️ Engine Specifications Primary Engine 2.0L Skyactiv-G: Engine Code: PE-VPS. Displacement: 1998cc. Bore x Stroke: 83.5 mm x 91.2 mm. Compression Ratio: 13.0:1. Horsepower: Approximately 155 hp @ 6000 rpm. Torque: Approximately 150 lb-ft @ 4000 rpm. 2.2L Skyactiv-D Diesel: Engine Code: SH-VPTS. Displacement: 2191cc. Bore x Stroke: 86.0 mm x 94.2 mm. Compression Ratio: 14.0:1. Horsepower: Approximately 173 hp @ 4500 rpm. Torque: Approximately 310 lb-ft @ 2000 rpm. (Note: Diesel availability varied by market). Performance Fuel Delivery: Direct injection (both petrol and diesel). Fuel System Fuel Type: Unleaded gasoline (2.0L), Diesel fuel (2.2L). Engine Management ECU Identification: Details on Engine Control Unit (ECU) identification, programming, and diagnostic connector locations (e.g., OBD-II). 🔧 Transmission Standard 2.0L Petrol: 6-speed SKYACTIV-MT Manual Transmission. 2.2L Diesel: 6-speed SKYACTIV-Drive Automatic Transmission. (Manual transmission was less common or unavailable in some markets for the diesel). Optional 2.0L Petrol: 6-speed SKYACTIV-Drive Automatic Transmission. Features Skyactiv Drive Auto: Combines the direct feel of a manual, the continuous torque of a CVT, and the smooth shifting of a conventional automatic. Features a lock-up clutch for improved efficiency. 📐 Dimensions Exterior Length: Approximately 4,505...
The Mazda CX-5, launched in 2012, was Mazda's first vehicle to feature SKYACTIV technology and the new KODO design language. It quickly established itself as a strong contender in the compact SUV segment, known for its engaging driving dynamics and stylish appearance.
Competitive Analysis
Competitors 2012 2013:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Subaru Forester, Hyundai Tucson, Kia Sportage.
Key Features
Vehicle Highlights:
SKYACTIV-G and SKYACTIV-D engine technology, KODO 'Soul of Motion' design, Jinba-Ittai (horse and rider as one) driving philosophy, available with AWD.
📋 Manual Details
Coverage Areas
Primary Focus:
Workshop Service & Repair
Key Sections:
General Information, Engine, Suspension, Driveline/Axle, Brakes, Transmission/Transaxle, Steering, HVAC, Restraints, Body & Accessories
Page Count
Estimated Pages:
1700+
Manual Type
Type:
Factory Workshop Service Repair Manual
Target Audience:
Professional mechanics, DIY enthusiasts, and owners who want to understand their vehicle's maintenance and repair needs.
Language
Language:
English
Format
Delivery Format:
Digital Download (PDF, potentially zipped)
File Size Consideration:
Manuals can be large (up to 5GB), requiring sufficient storage space and a stable internet connection for download.
Manual and Automatic Transmissions, Differential, Drive Shafts, CV Joints, AWD system (if applicable), Transmission Control Module (TCM)
Suspension Steering:
Front and Rear Suspension components (struts, shocks, control arms, bushings), Power Steering System (hydraulic or electric), Steering Gearbox/Rack and Pinion, Wheel Alignment specifications
Brakes:
Brake system diagnosis and repair, Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), brake fluid specifications, pad and rotor replacement, caliper service
Electrical HVAC:
Wiring Diagrams, Fuses and Relays, Lighting Systems, Battery and Charging System, Starter Motor, Body Control Module (BCM), HVAC system diagnosis and repair, Air Conditioning (A/C) system service, Heater core, Blower motor
Body Restraints:
Body panel removal and installation, Doors, Hood, Trunk, Interior trim, Seats, Airbag system (SRS) diagnosis and service, Seatbelt operation
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement
Repair Rebuild:
Engine overhaul, transmission repair, suspension component replacement, brake system overhauls, electrical system diagnostics and repair, bodywork repairs
Detailed diagnostic procedures for all major systems, including engine performance, transmission shifting issues, braking system faults, electrical gremlins
Engine Removal Installation:
Detailed step-by-step procedures for removing and installing both the 2.0L petrol and 2.2L diesel engines.
Transmission Overhaul:
Comprehensive procedures for dismantling, inspecting, repairing, and reassembling both SKYACTIV-MT manual and SKYACTIV-DRIVE automatic transmissions.
Wheel Alignment Specs:
Specific front and rear wheel alignment angles, caster, camber, and toe specifications for precise adjustments.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds. Includes detailed specifications, torque values, and procedures for professional technicians.
Wiring Diagrams:
Includes detailed electrical wiring diagrams for all vehicle systems, essential for diagnosing electrical faults.
Torque Specifications:
Extensive list of torque specifications for virtually every fastener on the vehicle, crucial for proper assembly and avoiding damage.
Diagnostic Trouble Codes:
Listing and explanation of Diagnostic Trouble Codes (DTCs) with associated symptoms and troubleshooting steps.
📊 Manual Specifications
File Format
Compatibility:
Windows, Linux, Mac OS. Readable with any PDF reader. May require WinZip or WinRAR for decompression.
Print Quality
Printability:
Printable on any computer and printer. No print restrictions.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Illustrations
Illustrations Quality:
Illustrated with clear step-by-step instructions, zoomable illustrations, detailed component explosions, and exploded views.
⚙️ Engine Specifications
Primary Engine
2.0L Skyactiv-G:
Engine Code: PE-VPS. Displacement: 1998cc. Bore x Stroke: 83.5 mm x 91.2 mm. Compression Ratio: 13.0:1. Horsepower: Approximately 155 hp @ 6000 rpm. Torque: Approximately 150 lb-ft @ 4000 rpm.
2.2L Skyactiv-D Diesel:
Engine Code: SH-VPTS. Displacement: 2191cc. Bore x Stroke: 86.0 mm x 94.2 mm. Compression Ratio: 14.0:1. Horsepower: Approximately 173 hp @ 4500 rpm. Torque: Approximately 310 lb-ft @ 2000 rpm. (Note: Diesel availability varied by market).
Performance
Fuel Delivery:
Direct injection (both petrol and diesel).
Fuel System
Fuel Type:
Unleaded gasoline (2.0L), Diesel fuel (2.2L).
Engine Management
ECU Identification:
Details on Engine Control Unit (ECU) identification, programming, and diagnostic connector locations (e.g., OBD-II).
🔧 Transmission
Standard
2.0L Petrol:
6-speed SKYACTIV-MT Manual Transmission.
2.2L Diesel:
6-speed SKYACTIV-Drive Automatic Transmission. (Manual transmission was less common or unavailable in some markets for the diesel).
Optional
2.0L Petrol:
6-speed SKYACTIV-Drive Automatic Transmission.
Features
Skyactiv Drive Auto:
Combines the direct feel of a manual, the continuous torque of a CVT, and the smooth shifting of a conventional automatic. Features a lock-up clutch for improved efficiency.
📐 Dimensions
Exterior
Length:
Approximately 4,505 mm (177.4 inches)
Width:
Approximately 1,840 mm (72.4 inches)
Height:
Approximately 1,670 mm (65.7 inches)
Weights
Curb Weight:
Varies by configuration, typically 1,500 kg (3,307 lbs) to 1,650 kg (3,638 lbs).
🛡️ Safety Features
Ratings
IIHS Top Safety Pick:
Awarded an IIHS Top Safety Pick for its generation.
Active Features
Active Safety Systems:
Available: Dynamic Stability Control (DSC), Traction Control System (TCS), Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Emergency Brake Assist (EBA), Hill Launch Assist (HLA), available Smart City Brake Support (SCBS) on later models/trims.
Passive Features
Passive Safety Features:
Front, side, and curtain airbags, Anti-whiplash front headrests, Seatbelt pretensioners, Child safety seat anchors (LATCH).
💡 Technology Features
Infotainment
Infotainment System:
Mazda's MZD Connect system (introduced in later 2012 models and standard on 2013). Features include a 5.8-inch touchscreen, Bluetooth connectivity, USB/iPod integration, navigation (optional).
Driver Assistance
Available Adas:
Features like Blind Spot Monitoring (BSM), Rear Cross Traffic Alert (RCTA), and High Beam Control (HBC) became available on higher trims or as optional packages.
Connectivity
Connectivity Features:
Bluetooth for hands-free calling and audio streaming, USB ports for device charging and media playback.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Consult manual for severe conditions.
Major Service Items:
Spark plugs (e.g., around 75,000 miles), cabin air filter, engine air filter, brake fluid flush (e.g., every 2 years or as per manual).
Fluid Specifications
Engine Oil 2.0L:
Mazda Genuine Oil 0W-20 SKYACTIV-G. API SN or ILSAC GF-5 certified.
Engine Oil 2.2L Diesel:
Mazda Genuine Diesel Oil 0W-30 or 5W-30. ACEA C3 or C2 certified.
Mazda Genuine Long Life Coolant (FL22) or equivalent phosphate-based OAT coolant (pink).
Brake Fluid:
SAE J1703 or FMVSS No. 116 DOT 3.
Known Issues
Common Problems Early Models:
Some reports of oil consumption on early 2.0L engines, potential for carbon buildup on diesel injectors, occasional issues with liftgate struts, early reports of infotainment system glitches.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Mazda's heritage is built on a commitment to driving pleasure ('Jinba-Ittai'), innovative engineering, and stylish design.
Model Evolution
Cx-5 Debut:
The CX-5 was a significant launch, representing Mazda's new design direction (KODO) and engineering philosophy (SKYACTIV). It replaced the Mazda Tribute in North America and the Mazda CX-7 globally, although the CX-7 continued for a period in some markets.
Production
Manufacturing Locations:
Primary manufacturing for global markets included Japan (Hofu) and China. North American models were also produced in Japan.
🏆 Awards & Recognition
Recognitions
Vehicle Awards 2012 2013:
Numerous awards for 'SUV of the Year' and 'Best Compact SUV' from various automotive publications and organizations globally due to its performance, design, and value.
Ratings
Fuel Economy:
Generally well-regarded for fuel efficiency, especially with SKYACTIV technologies. Specific MPG ratings vary by engine, drivetrain, and transmission.