This workshop service repair manual provides comprehensive coverage for the Mazda MPV, a versatile minivan produced from 1999 through 2006. Known for its blend of practicality and engaging driving dynamics, the MPV offered a comfortable and reliable option for families. This manual delves into the engineering and maintenance of the second-generation MPV, ensuring owners and technicians have the resources to keep this vehicle in optimal condition. This extensive manual is designed to be an indispensable guide for all aspects of Mazda MPV maintenance and repair. It includes detailed step-by-step instructions, troubleshooting guides, diagnostic procedures, and comprehensive technical specifications covering engine, transmission, electrical systems, brakes, suspension, and more. With hundreds of photos, illustrations, and clear explanations, this manual empowers both do-it-yourself enthusiasts and professional mechanics to perform a wide range of services, from routine maintenance to complex repairs, ensuring the longevity and performance of the vehicle. 🏷️ Basic Information Identification Make: Mazda Model: MPV Generation: Second Generation Production Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Vehicle Type: Minivan 👋 Introduction Market Position Target Audience: Do-it-yourselfers and experienced mechanics Value Proposition: Inexpensive way to keep vehicle working properly, avoids dealership costs Competitive Analysis Competitors Manuals: Official factory service manual, offering superior detail and accuracy compared to generic repair guides. Key Features Completeness: Complete official full factory service repair manual covering all styles. User Friendliness: Numbered table of contents for quick information retrieval. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF (Downloadable) Delivery Method: Instant Download after Purchase Software Requirements: Adobe PDF Reader Printability: Fully Printable (individual pages or entire manual) 📖 Manual Coverage Systems Covered Engine Service Repair: Yes Transmission Service Repair: Yes Brake System: Yes Wiring Diagrams: Yes Electrical System: Yes Suspension: Yes Periodic Lubrication: Yes Steering System: Yes Cooling System: Yes Fuel Injection System: Yes Fuel System: Yes Emission Control System: Yes Heater Air Conditioning: Yes Engine Control System: Yes Chassis Body: Yes Restraint System: Yes Interior Components: Yes Differential Drive Axle: Yes Procedures Included General Maintenance: Yes Troubleshooting: Yes Repair Procedures: Yes Disassembly Reassembly: Yes (complete disassembly level) Diagnostic Procedures: Yes (including electrical) Component Testing: Yes Technical Depth Depth Of Information: Comprehensive Factory Level Instruction Detail: Step-by-step, numbered instructions Visual Aids: Hundreds of photos, illustrations, drawings, and enlarged insets Critical Information Highlighting: Notes, cautions, and warnings throughout chapters Troubleshooting Coverage: Dedicated troubleshooting section combined with detailed wiring diagrams 📊 Manual Specifications File Specifications File Format: PDF Searchable Text: Assumed standard PDF functionality Compatibility: Windows and Mac OS Storage: Save to hard drive, can be burned to CD-ROM Print Quality Print Resolution: High-quality, suitable for detailed technical work Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: Details likely cover the 2.5L V6 (J5) and potentially 3.0L V6 (GZ) engines offered in this generation of MPV. Performance Horsepower Range: Approx. 140-160 hp for 2.5L, 195-200 hp for 3.0L (specifics in manual) Torque Range: Approx. 150-165 lb-ft for 2.5L, 200-210 lb-ft for 3.0L (specifics in manual) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Engine Management Engine Control Module: ECU/ECM diagnostics and servicing covered. 🔧 Transmission Standard Transmission Type Standard: Likely a 4-speed automatic transmission (e.g., JF405E) for most models. Optional Transmission Type Optional: Manual transmission might have been available in certain markets or trims, though less common for this vehicle type. Features Transmission Fluid Type: Specific ATF type (e.g., Mazda ATF J, MERCON) detailed in the manual. 📐 Dimensions Exterior Body Style: Minivan, 5-door configuration. Interior Seating Capacity: Typically 7-passenger seating. Weights Curb Weight: Approximately 3,700 - 4,100 lbs (varies by configuration and engine). 🛡️ Safety Features Ratings Crash Test Results: Information on safety features and their performance is likely included in the manual, but specific NHTSA/IIHS ratings would require external lookup. Active Features Braking System: Front disc brakes, rear drum brakes (or all-around discs on higher trims); ABS available. Passive Features Airbags: Front driver and passenger airbags standard. Seat Belts: Three-point seat belts for all occupants, including pretensioners. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM/CD or cassette players were common. Upgrades and repairs covered. Driver Assistance Cruise Control: Standard on many trims, service and troubleshooting provided. Connectivity Power Accessories: Power windows, door locks, and mirrors; electrical diagrams crucial for repair. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,500 miles or 6-12 months, depending on driving conditions (refer to manual for specifics). Timing Belt Replacement: If equipped with a timing belt (V6 engines might use belts or chains), the interval is crucial and detailed in the manual (e.g., 60,000-90,000 miles). Fluid Specifications Engine Oil Type: Likely 5W-30 or 10W-30 API certified oil, but manual confirmation is essential. Coolant Type: Ethylene glycol-based coolant, typically a 50/50 mix with distilled water (specific Mazda type recommended)....