🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 1992 Codes Chassis Code: BG Engine Codes Covered: 1.6L B6, 1.8L BP 👋 Introduction Market Position Segment: Compact Car / Small Family Car Competitive Landscape: Competed directly with vehicles like the Honda Civic, Toyota Corolla, Nissan Sentra, and Ford Escort of the same era. Key Features Value Proposition: Offered a blend of sporty handling, reliability, and affordability, making it a popular choice for younger drivers and budget-conscious buyers. Body Styles: Available as a 3-door hatchback, 4-door sedan, and 5-door wagon. Trim Levels: Base, DX, LX, ES, GT (sport model). 📋 Manual Details Coverage Areas Coverage: Comprehensive mechanical and electrical systems, maintenance, troubleshooting, and repair procedures for all 1992 Mazda Protege models. Page Count Page Count: Estimated 1000+ pages (typical for a comprehensive workshop manual of this era). Manual Type Manual Type: Workshop Manual / Service Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, valve timing, cylinder head, pistons, crankshaft, lubrication system, cooling system. Engine Electrical: Ignition system, fuel injection system (MPI), starting system, charging system, sensors, wiring diagrams. Transmission Manual: Clutch system, manual gearbox overhaul, shift mechanism, gear ratios. Transmission Automatic: Automatic transmission overhaul, control systems, fluid specifications, torque converter. Drivetrain: Front-wheel drive system, axles, CV joints, differential. Suspension: Front and rear suspension systems, struts, springs, control arms, ball joints, bushings, alignment specifications. Steering: Power steering system, steering column, tie rods, steering rack, fluid specifications. Brakes: Front and rear disc brakes, brake calipers, master cylinder, brake lines, parking brake, ABS (if equipped), bleeding procedures. Fuel System: Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, fuel pressure regulator. Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, mounting hardware. HVAC: Air conditioning system, heater core, blower motor, controls, refrigerant handling. Electrical Body: Lighting systems (headlights, taillights, interior), power windows, power locks, wipers, horn, fuse box, relays, body control modules. Body Exterior: Body panels, doors, hood, trunk lid, bumpers, glass, trim, body repair and alignment. Body Interior: Seats, dashboard, headliner, door panels, carpets, seat belts, airbags (if applicable). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and changes, timing belt replacement, brake pad replacement. Diagnostics Troubleshooting: Systematic troubleshooting guides, symptom-based diagnostics, error code interpretation (OBD-I), component testing. Repair Overhaul: Detailed step-by-step instructions for component removal, installation, repair, and rebuilding of major systems. Electrical Diagnostics: Wiring diagrams interpretation, circuit testing, component diagnosis using multimeters and oscilloscopes. Specifications Data: Torque specifications, clearances, tolerances, fluid capacities, electrical values, engine control parameters. Technical Depth Depth: In-depth repair and overhaul procedures suitable for professional technicians and experienced DIY enthusiasts. Includes detailed diagrams, exploded views, and diagnostic flowcharts. 📊 Manual Specifications File Format File Format: Portable Document Format (PDF) Searchability: Searchable text for quick information retrieval. Print Quality Resolution: High-resolution scans for clear text and legible diagrams. Printability: Printable pages for on-demand hard copy access. Binding Type Binding Type: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 1.6 Liters (1598 cc) Engine 1 Code: B6 Engine 1 Configuration: Inline-4, DOHC, 16-valve Engine 1 Horsepower: Approx. 88-98 hp @ 5500-6000 rpm (depending on application) Engine 1 Torque: Approx. 90-95 lb-ft @ 3500-4500 rpm Engine 2 Displacement: 1.8 Liters (1839 cc) Engine 2 Code: BP Engine 2 Configuration: Inline-4, DOHC, 16-valve Engine 2 Horsepower: Approx. 118-125 hp @ 6000 rpm Engine 2 Torque: Approx. 121-125 lb-ft @ 4500-5000 rpm Performance Engine Management: Electronic Fuel Injection (EFI) with ECU control. Fuel System Fuel Type: Unleaded Gasoline Fuel Octane Rating: 87 AKI (or higher recommended) Fuel Delivery: Multi-Port Fuel Injection (MPI) 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission Optional Optional Transmission: 4-speed Automatic Transmission Features Transmission Fluid Manual: Mazda ATF-III (or equivalent) Transmission Fluid Automatic: Mazda ATF-III (or equivalent) Clutch Type: Hydraulically actuated, dry single-plate clutch. 📐 Dimensions Exterior Wheelbase: Approx. 98.2 inches (2494 mm) Length: Approx. 166.7 inches (4234 mm) for sedan Width: Approx. 66.1 inches (1679 mm) Height: Approx. 54.1 inches (1374 mm) for sedan Weights Curb Weight: Approx. 2300-2600 lbs (1043-1179 kg) depending on body style and engine. Gross Vehicle Weight Rating: Typically around 3400 lbs (1542 kg). 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Not explicitly rated for this model year by NHTSA in readily available public records, but generally considered safe for its class. IIHS Crash Test Results: Similar vehicles of this era received 'Good' or 'Acceptable' ratings in frontal offset tests by IIHS. Passive Features Seat Belts: Three-point front and rear seat belts. Airbags: Driver-side airbag standard on most models, passenger airbag optional or absent. Crumple Zones: Designed with front and rear crumple zones for energy absorption. 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette player, optional CD player. Basic speaker configurations. Driver Assistance ABS: Anti-lock Braking...