🏷️ Basic Information Identification Make: Mazda Model: Protege Model Years Covered: 1989, 1990, 1991, 1992, 1993, 1994 Codes Chassis Codes: BG (all generations covered within the specified years) 👋 Introduction Market Position Market Position: The Mazda Protege (also known as Mazda 323 in many markets) during this era was positioned as a compact, reliable, and practical economy car, often competing with models like the Honda Civic, Toyota Corolla, and Nissan Sentra. Competitive Analysis Competitive Analysis: The Protege offered a good balance of fuel efficiency, affordability, and a more engaging driving experience than some competitors, particularly with its sporty variants. Its availability in sedan and hatchback body styles provided versatility. Key Features Key Features: Durable engines, comfortable interiors for its class, and often praised for responsive handling. The manual service manual provides the in-depth technical knowledge needed to maintain and repair these aspects effectively. 📋 Manual Details Coverage Areas General Coverage: Comprehensive workshop service and repair for Mazda Protege models 1989-1994. Page Count Page Count: 1428 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, pistons, crankshaft, connecting rods, timing belt/chain, oil pump, lubrication system. Engine Management: Fuel injection systems (EFI), ignition system, sensors, ECU troubleshooting, emission control systems. Transmission Manual: Clutch system, gearbox overhaul, gear shifting mechanism, differentials. Transmission Automatic: Automatic transmission disassembly, assembly, hydraulic control, torque converter, electronic controls (if applicable). Drivetrain: Front-wheel drive system, CV joints, driveshafts, axles. Suspension: Front MacPherson strut, rear multi-link or beam axle (depending on specific model variant), shock absorbers, springs, control arms, bushings. Steering: Power steering system, steering rack, steering column, linkages. Brakes: Front disc brakes, rear drum or disc brakes, hydraulic system, ABS (if equipped), parking brake. Electrical System: Battery, charging system (alternator), starting system, lighting, horn, wipers, power windows, central locking. Body And Interior: Body panel removal and installation, interior trim, seats, dashboard, HVAC system, doors, windows, sunroof. Heating Ventilation And Air Conditioning: HVAC system components, refrigerant handling, blower motor, evaporator, condenser, heater core. Procedures Included Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and changes, brake inspections, tire rotation. Troubleshooting: Diagnostic procedures for common starting, running, and electrical issues. Repair: Detailed step-by-step repair procedures for all major mechanical and electrical components. Diagnostics: OBD-I (On-Board Diagnostics) code retrieval and interpretation, electrical circuit testing. Engine Rebuild: Full engine disassembly, inspection, machining specifications, and reassembly procedures. Transmission Overhaul: Complete rebuild procedures for both manual and automatic transmissions. Technical Depth Depth: Highly detailed, covering everything from basic scheduled maintenance to complex component overhauls and diagnostics. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, designed for clear printing of diagrams and text. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: Primarily featured Mazda's B-series inline-four engines. Common variants include: 1.6L (B6) and 1.8L (BP) DOHC engines. Specific output varied by year and market. Performance Horsepower Range: Approximately 88-120 hp, depending on engine displacement and tuning. Torque Range: Approximately 95-110 lb-ft, depending on engine displacement. Fuel System Fuel System Type: Electronic Fuel Injection (EFI). Engine Mechanical Timing Belt Or Chain: The 1.6L (B6) engine typically uses a timing belt. The 1.8L (BP) DOHC engine also uses a timing belt. Refer to manual for specific replacement intervals. 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission. Optional Optional Transmission: 4-speed automatic transmission. Features Clutch Type: Hydraulically actuated dry single-plate clutch. Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 or 80W-90 gear oil. Refer to manual for exact Mazda specifications and capacity. Automatic Transmission Fluid: Mazda ATF JWS 3309 or equivalent Dexron III/Mercon. Refer to manual for exact specifications and capacity. 📐 Dimensions Exterior Wheelbase: Approx. 98.4 inches (2499 mm) - varies slightly by body style and year. Length: Approx. 168-175 inches (4267-4445 mm) - varies by body style. Width: Approx. 66.5 inches (1689 mm). Weights Curb Weight: Approx. 2400-2700 lbs (1089-1225 kg) - varies by trim and equipment. Wheel Bolt Pattern: 4x100mm. Tire Sizes: Commonly 175/70R13, 185/60R14, 195/55R15 depending on trim level and wheel size. 🛡️ Safety Features Ratings NHTSA Ratings: Specific NHTSA crash test ratings for this generation are not widely publicized in the same detailed manner as modern vehicles. However, as an economy car of its time, it met the prevailing safety standards. Active Features Active Safety Features: Anti-lock Braking System (ABS) was optional on higher trims for some model years. Power-assisted brakes were standard. Passive Features Passive Safety Features: Seat belts (driver and passenger), energy-absorbing steering column, reinforced passenger compartment. 💡 Technology Features Infotainment Infotainment System: Basic AM/FM radio with cassette player. Optional CD player available on higher trims or as an aftermarket upgrade. Manual will detail basic system operation and removal/installation of...