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Mazda RX-2 1971-1974 Service Repair Manual

通常価格
$133.00
販売価格
$133.00
通常価格
The Mazda RX-2, produced between 1971 and 1974, is a distinctive compact sports coupe and sedan celebrated for its innovative rotary engine technology. This unique powertrain, the Mazda 12A, offered a smooth, high-revving performance that set it apart from its piston-engined competitors like the Datsun 240Z and Toyota Celica. Available in 2-door Coupe and 4-door Sedan body styles, the RX-2 featured a monocoque chassis and was equipped with front disc and rear drum brakes. Its sporty handling and distinctive styling contributed to Mazda's early global market expansion, making it a notable vehicle of its era. This comprehensive factory service manual provides in-depth guidance for the maintenance, repair, and troubleshooting of the Mazda RX-2 (chassis codes S102A and S124A). It covers all essential systems, including the rotary engine, manual and automatic transmissions, brakes, suspension, steering, electrical systems, and bodywork. Detailed procedures for routine maintenance, component replacement, engine overhauls, and diagnostic charts are included, alongside critical technical specifications such as torque values and fluid capacities. This manual is an indispensable resource for owners and technicians seeking to preserve and maintain the performance and integrity of this classic rotary-powered vehicle. 🏷️ Basic Information Identification Make: Mazda Model: RX-2 Year Range: 1971-1974 Codes Chassis Code: S102A (Coupe), S124A (Sedan) 👋 Introduction Market Position Segment: Compact Sports Coupe/Sedan Competitive Analysis Competitors: Datsun 240Z, Toyota Celica, Ford Capri, Triumph TR6, Alfa Romeo GTV. Key Features Powertrain Distinctiveness: Unique rotary engine offering a smooth, high-revving power delivery, differentiating it from piston-engined competitors. Target Audience Mechanic Level: Suitable for both DIY enthusiasts with basic mechanical knowledge and professional mechanics seeking detailed factory procedures. Manual Value Proposition Value: Provides authoritative, factory-level repair and maintenance information for preserving and restoring the classic RX-2. 📋 Manual Details Coverage Areas Covered Regions: Global (primarily North American market focus implied by language) Page Count Estimated Page Count: Extensive (typical for a factory service manual, likely several hundred pages) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Rotary (12A) engine service, maintenance, overhaul, troubleshooting, lubrication, cooling, ignition, fuel delivery, emissions control. Transmission: Manual and automatic transmission service, repair, clutch, driveline components. Brakes: Hydraulic brake system diagnosis, repair, front disc and rear drum brake service, parking brake. Suspension: Front and rear suspension component inspection, service, alignment specifications, shock absorbers, springs. Steering: Steering gear service, linkage inspection, power steering system (if equipped). Electrical: Complete electrical system diagnosis, wiring diagrams, battery, charging system (alternator), starting system, ignition system, lighting, instrumentation, accessories. Body: Body panel repair, doors, windows, glass, interior trim, weatherstripping, body mounting. HVAC: Heating, ventilation, and air conditioning system (if factory equipped) service and repair. Procedures Included Maintenance: Routine scheduled maintenance, oil changes, filter replacements, spark plug service, ignition timing adjustment, carburetor adjustment, cooling system flushing. Repair: Component replacement, engine rebuild procedures, transmission overhaul, brake caliper/wheel cylinder service, suspension arm replacement, steering rack repair. Troubleshooting: Diagnostic charts and procedures for common drivability issues, electrical faults, mechanical problems. Specifications: Torque specifications for all fasteners, engine clearances, alignment settings, fluid capacities, electrical system values. Technical Depth Depth: Comprehensive. Covers from basic tune-ups to complete engine and transmission overhauls. Detailed diagnostic procedures are included. 📊 Manual Specifications File Format Quality: High-resolution PDF with clear, legible text and sharp diagrams. Print Quality Printability: Full Printable (allows for printing of individual pages or the entire manual). Binding Type Binding: Digital (PDF) - no physical binding. Paper Type Paper Type: N/A (Digital Format) Accessibility Zoom Functionality: Yes (allows zooming in and out for detailed examination of diagrams and text). ⚙️ Engine Specifications Primary Engine Engine Type: Mazda 12A Rotary (Wankel) Engine Configuration: Two-rotor, naturally aspirated Displacement: 1146 cc (actual displacement of the 12A) Performance Horsepower Est: Approx. 120-135 hp (depending on specific model year and market emissions controls) Torque Est: Approx. 115-125 lb-ft (depending on specific model year and market emissions controls) Fuel System Carburetion: Typically twin-choke downdraft carburetors (e.g., Hitachi, Mikuni depending on year/market). Maintenance Spark Plugs: Specific NGK or Champion part numbers detailed in manual, requiring specific heat ranges for rotary engines. Technical Features Apex Seals: Critical component requiring specific material and clearance specifications for engine longevity. Lubrication: Separate oil injection system for apex seals and side seals (often referred to as 'pre-mix' in essence, but automated). 🔧 Transmission Standard Type: 4-speed manual transmission Optional Type: 3-speed automatic transmission (TorqueFlite based, licensed from Chrysler) Features Clutch: Single dry plate clutch, hydraulic actuation. Fluid Specs Manual Transmission Fluid: GL-4 Gear Oil, SAE 75W-90 or 80W-90 (specific manufacturer recommendations in manual). Automatic Transmission Fluid: Dexron III/Mercon equivalent (originally Type A Suffix A or Dexron II). 📐 Dimensions Exterior Body Styles: 2-door Coupe, 4-door Sedan Wheelbase Coupe: Approx. 2420 mm (95.3 in) Wheelbase Sedan: Approx. 2425 mm (95.5 in) Weights Curb Weight Est: Approx. 980-1100 kg (2160-2425 lbs) depending...
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Mazda RX-2 1971-1974 Service Repair ManualMazda RX-2 1971-1974 Service Repair ManualMazda RX-2 1971-1974 Service Repair ManualMazda RX-2 1971-1974 Service Repair Manual
The Mazda RX-2, produced between 1971 and 1974, is a distinctive compact sports coupe and sedan celebrated for its innovative rotary engine technology. This unique powertrain, the Mazda 12A, offered a smooth, high-revving performance that set it apart from its piston-engined competitors like the Datsun 240Z and Toyota Celica. Available in 2-door Coupe and 4-door Sedan body styles, the RX-2 featured a monocoque chassis and was equipped with front disc and rear drum brakes. Its sporty handling and distinctive styling contributed to Mazda's early global market expansion, making it a notable vehicle of its era. This comprehensive factory service manual provides in-depth guidance for the maintenance, repair, and troubleshooting of the Mazda RX-2 (chassis codes S102A and S124A). It covers all essential systems, including the rotary engine, manual and automatic transmissions, brakes, suspension, steering, electrical systems, and bodywork. Detailed procedures for routine maintenance, component replacement, engine overhauls, and diagnostic charts are included, alongside critical technical specifications such as torque values and fluid capacities. This manual is an indispensable resource for owners and technicians seeking to preserve and maintain the performance and integrity of this classic rotary-powered vehicle.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-2
Year Range:
1971-1974
Codes
Chassis Code:
S102A (Coupe), S124A (Sedan)
👋 Introduction
Market Position
Segment:
Compact Sports Coupe/Sedan
Competitive Analysis
Competitors:
Datsun 240Z, Toyota Celica, Ford Capri, Triumph TR6, Alfa Romeo GTV.
Key Features
Powertrain Distinctiveness:
Unique rotary engine offering a smooth, high-revving power delivery, differentiating it from piston-engined competitors.
Target Audience
Mechanic Level:
Suitable for both DIY enthusiasts with basic mechanical knowledge and professional mechanics seeking detailed factory procedures.
Manual Value Proposition
Value:
Provides authoritative, factory-level repair and maintenance information for preserving and restoring the classic RX-2.
📋 Manual Details
Coverage Areas
Covered Regions:
Global (primarily North American market focus implied by language)
Page Count
Estimated Page Count:
Extensive (typical for a factory service manual, likely several hundred pages)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Rotary (12A) engine service, maintenance, overhaul, troubleshooting, lubrication, cooling, ignition, fuel delivery, emissions control.
Transmission:
Manual and automatic transmission service, repair, clutch, driveline components.
Brakes:
Hydraulic brake system diagnosis, repair, front disc and rear drum brake service, parking brake.
Suspension:
Front and rear suspension component inspection, service, alignment specifications, shock absorbers, springs.
Steering:
Steering gear service, linkage inspection, power steering system (if equipped).
Electrical:
Complete electrical system diagnosis, wiring diagrams, battery, charging system (alternator), starting system, ignition system, lighting, instrumentation, accessories.
Body:
Body panel repair, doors, windows, glass, interior trim, weatherstripping, body mounting.
HVAC:
Heating, ventilation, and air conditioning system (if factory equipped) service and repair.
Procedures Included
Maintenance:
Routine scheduled maintenance, oil changes, filter replacements, spark plug service, ignition timing adjustment, carburetor adjustment, cooling system flushing.
Repair:
Component replacement, engine rebuild procedures, transmission overhaul, brake caliper/wheel cylinder service, suspension arm replacement, steering rack repair.
Troubleshooting:
Diagnostic charts and procedures for common drivability issues, electrical faults, mechanical problems.
Specifications:
Torque specifications for all fasteners, engine clearances, alignment settings, fluid capacities, electrical system values.
Technical Depth
Depth:
Comprehensive. Covers from basic tune-ups to complete engine and transmission overhauls. Detailed diagnostic procedures are included.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF with clear, legible text and sharp diagrams.
Print Quality
Printability:
Full Printable (allows for printing of individual pages or the entire manual).
Binding Type
Binding:
Digital (PDF) - no physical binding.
Paper Type
Paper Type:
N/A (Digital Format)
Accessibility
Zoom Functionality:
Yes (allows zooming in and out for detailed examination of diagrams and text).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Mazda 12A Rotary (Wankel)
Engine Configuration:
Two-rotor, naturally aspirated
Displacement:
1146 cc (actual displacement of the 12A)
Performance
Horsepower Est:
Approx. 120-135 hp (depending on specific model year and market emissions controls)
Torque Est:
Approx. 115-125 lb-ft (depending on specific model year and market emissions controls)
Fuel System
Carburetion:
Typically twin-choke downdraft carburetors (e.g., Hitachi, Mikuni depending on year/market).
Maintenance
Spark Plugs:
Specific NGK or Champion part numbers detailed in manual, requiring specific heat ranges for rotary engines.
Technical Features
Apex Seals:
Critical component requiring specific material and clearance specifications for engine longevity.
Lubrication:
Separate oil injection system for apex seals and side seals (often referred to as 'pre-mix' in essence, but automated).
🔧 Transmission
Standard
Type:
4-speed manual transmission
Optional
Type:
3-speed automatic transmission (TorqueFlite based, licensed from Chrysler)
Features
Clutch:
Single dry plate clutch, hydraulic actuation.
Fluid Specs
Manual Transmission Fluid:
GL-4 Gear Oil, SAE 75W-90 or 80W-90 (specific manufacturer recommendations in manual).
Automatic Transmission Fluid:
Dexron III/Mercon equivalent (originally Type A Suffix A or Dexron II).
📐 Dimensions
Exterior
Body Styles:
2-door Coupe, 4-door Sedan
Wheelbase Coupe:
Approx. 2420 mm (95.3 in)
Wheelbase Sedan:
Approx. 2425 mm (95.5 in)
Weights
Curb Weight Est:
Approx. 980-1100 kg (2160-2425 lbs) depending on body style and equipment.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available for this era, but constructed with a monocoque chassis and basic safety features for its time.
Active Features
Braking System:
Front Disc Brakes, Rear Drum Brakes (standard).
Passive Features
Seat Belts:
Lap belts standard, shoulder belts often optional or integrated with specific seat designs.
💡 Technology Features
Infotainment
Features:
Basic AM/FM radio (often optional or dealer-installed upgrades), analog gauges, heater/defroster. No advanced infotainment systems.
Driver Assistance
Features:
None. Vehicle safety and driver assistance features were minimal in this era.
Connectivity
Features:
N/A. No provisions for external connectivity.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 miles or 3-6 months (refer to manual for exact intervals, depending on driving conditions).
Ignition Timing Adjustment:
Recommended at regular service intervals, or if engine performance issues arise.
Carburetor Adjustment:
As needed, or at specified service intervals, especially for emissions compliance and optimal performance.
Fluid Specifications
Engine Oil:
API SG/SH or equivalent, SAE 10W-30 or 10W-40 (check manual for specific viscosity and additive requirements for rotary engines).
Coolant:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water. Mazda specification coolant recommended.
Known Issues
Apex Seal Wear:
Premature apex seal wear if engine is not properly maintained, overheated, or if low-quality oil is used. Can lead to loss of compression.
Carburetor Issues:
Common issues include float bowl adjustment, jet clogging, and vacuum leaks affecting fuel mixture and idle quality.
Oil Consumption:
Rotary engines inherently consume some oil due to their design (lubrication of seals). Excessive consumption indicates potential seal or housing wear.
Cooling System:
Rotary engines generate heat differently than piston engines. Overheating can be detrimental. Regular coolant flushes and thermostat checks are crucial.
Ignition System:
Distributor cap, rotor, and spark plug wires can degrade over time, affecting ignition performance. Rotor-specific spark plugs are required.
📚 Vehicle History
Brand Heritage
Founding:
Mazda Motor Corporation, founded in 1920 in Japan, initially producing cork products before moving into automotive manufacturing.
Model Evolution
Introduction:
The RX-2 (codenamed S102A/S124A) was introduced in 1970 (Japan as Capella Rotary) and globally in 1971 as a more upscale, sporty offering than the smaller RX-3, bridging the gap between the Familia Rotary and the larger RX-4.
Facelift Updates:
Minor styling updates and trim revisions occurred throughout its production run to maintain market competitiveness.
Production
Production Years:
1971-1974 (globally)
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Recognized for its sporty handling, unique rotary engine technology, and distinctive styling, a key player in Mazda's early global market expansion.
Ratings
Customer Satisfaction:
Generally positive for performance and design, though early rotary reliability concerns were present for some owners.
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