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Mazda RX-7 1986 19871988 Repair Technical Factory Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Mazda Model: RX-7 Generation: FC Model Years Covered: 1986, 1987, 1988 Codes Chassis Codes: FC3S (Coupe), FC3C (Convertible) 👋 Introduction Market Position Market Position: The Mazda RX-7 FC generation represented a significant step forward from the first generation, bridging the gap between a sports coupe and a more refined grand tourer. It appealed to enthusiasts seeking unique rotary engine performance and stylish Japanese design. Competitive Analysis Competitive Analysis: Competed against other rear-wheel-drive sports coupes of the era, such as the Toyota Supra, Nissan 300ZX (Z31), and Chevrolet Camaro/Pontiac Firebird. Its rotary engine offered a distinct performance characteristic compared to its piston-engined rivals. Key Features Key Features: Rotary engine (13B), distinctive styling, rear-wheel drive, optional convertible body style, advanced (for its time) suspension and handling, innovative technology like the Dynamic Tracking Suspension System (DTSS) on some models. Rotary Engine Significance: The unique Wankel rotary engine provides a compact, high-revving power unit with a distinct sound and smooth operation, differentiating the RX-7 from its competitors. 📋 Manual Details Coverage Areas Coverage Areas Summary: Comprehensive repair, service, restoration, maintenance, and diagnostics for the 1986-1988 Mazda RX-7. Includes technical data, body information, chassis, and engine. Page Count Estimated Page Count: Likely extensive, potentially exceeding 1500 pages based on typical factory repair manuals of this era and the file size indication of up to 5GB. Manual Type Manual Type: Factory Service Manual / Repair Technical Manual Language Language: English Format Format: Digital Download (PDF, ZIP, RAR, or EXE) 📖 Manual Coverage Systems Covered Systems Covered: Engine Mechanical, Engine Control System, Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Emission Control Systems, Transmission (Manual & Automatic), Drive Shaft, Differential, Clutch System, Brakes (Front & Rear), Suspension (Front & Rear), Steering System, Chassis, Body Repair, Electrical System, Lighting System, Audio & Visual System, Air Conditioning System, Heating System, Wiper & Washer System, Power Steering, Power Window Control System, Power Door Lock Control System, Supplemental Restraint System (SRS), Air Bag Systems, Instrument Panel, Interior Trim, Exterior Trim, Wheels & Tires, Audio/Visual Systems, Security Systems. Engine Mechanical Details: Detailed diagrams and procedures for the 13B rotary engine, including rotor housing inspection, apex seal replacement, side seal inspection, rotor bearing maintenance, and lubrication system components. Engine Control Details: Explanation of the Electronic Fuel Injection (EFI) system, ignition timing control, sensors (e.g., knock sensor, throttle position sensor), actuators, and diagnostic trouble codes (DTCs). Brake System Details: Front and rear brake component descriptions, caliper service, rotor replacement, brake pad replacement, brake fluid flush procedures, ABS system troubleshooting (if equipped). Air Conditioning System Details: Service and repair of the A/C system, including refrigerant handling (with safety precautions), compressor, condenser, evaporator, and controls. Troubleshooting for cooling issues. Body Repair Details: Procedures for body panel removal and installation, collision repair guidelines, rust prevention, and exterior trim component service. Procedures Included Procedures Included: Scheduled Maintenance, General Repair, Troubleshooting, Diagnostic Procedures, Component Removal & Installation, Engine Rebuilding, Transmission Overhaul, Brake System Service, Suspension Alignment & Repair, Steering System Service, Electrical System Diagnostics, Air Conditioning Service, Body Panel Repair, Wiring Diagrams, Torque Specifications, Fluid Capacities & Specifications, Special Tool Recommendations. Troubleshooting Procedures: Systematic diagnostic flowcharts for common problems, symptom-based troubleshooting guides, and specific repair procedures for identified issues. Engine Rebuilding Procedures: Step-by-step instructions for complete engine disassembly, inspection of internal components, seal replacement, reassembly, and break-in procedures for the 13B rotary engine. Diagnostic Procedures: Detailed steps for diagnosing engine performance issues, electrical faults, transmission problems, and suspension/steering irregularities. Technical Depth Technical Depth: Deep technical detail, suitable for professional technicians and experienced DIY enthusiasts. Covers everything from basic fluid changes to complex engine and transmission rebuilds and electrical system diagnostics. Includes exploded views and detailed component breakdowns. Torque Specifications: Detailed torque values for all critical fasteners, including engine components, suspension parts, brake components, and chassis bolts. Special Tool Recommendations: Identification and usage instructions for specialized tools required for certain repairs or diagnostic procedures. Suspension Details Suspension Details: Front and rear suspension component identification, replacement of ball joints, bushings, tie rod ends, shock absorbers, and struts. Wheel alignment procedures and specifications. Electrical System Details Electrical System Details: Comprehensive wiring diagrams for all circuits, charging system service, starting system service, lighting system troubleshooting, fuse and relay identification, instrument cluster diagnostics, power accessory troubleshooting. 📊 Manual Specifications File Format File Format Details: Provided in PDF format, potentially within ZIP or RAR archives. Files can be large (up to 5GB). Searchable text and zoomable illustrations are expected. Searchability: The PDF format typically allows for full-text searching, making it efficient to locate specific information within the manual. Digital Rights: No restrictions on printing or saving/burning to disc. This signifies a user-friendly digital product. Print Quality Print Quality: Printable on any computer with a PDF reader and printer. Quality is dependent on the user's printer and settings. Original...
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Type: Car
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Sku: 484043
Collections: ALL Mazda

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Mazda RX-7 1986 19871988 Repair Technical Factory Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-7
Generation:
FC
Model Years Covered:
1986, 1987, 1988
Codes
Chassis Codes:
FC3S (Coupe), FC3C (Convertible)
👋 Introduction
Market Position
Market Position:
The Mazda RX-7 FC generation represented a significant step forward from the first generation, bridging the gap between a sports coupe and a more refined grand tourer. It appealed to enthusiasts seeking unique rotary engine performance and stylish Japanese design.
Competitive Analysis
Competitive Analysis:
Competed against other rear-wheel-drive sports coupes of the era, such as the Toyota Supra, Nissan 300ZX (Z31), and Chevrolet Camaro/Pontiac Firebird. Its rotary engine offered a distinct performance characteristic compared to its piston-engined rivals.
Key Features
Key Features:
Rotary engine (13B), distinctive styling, rear-wheel drive, optional convertible body style, advanced (for its time) suspension and handling, innovative technology like the Dynamic Tracking Suspension System (DTSS) on some models.
Rotary Engine Significance:
The unique Wankel rotary engine provides a compact, high-revving power unit with a distinct sound and smooth operation, differentiating the RX-7 from its competitors.
📋 Manual Details
Coverage Areas
Coverage Areas Summary:
Comprehensive repair, service, restoration, maintenance, and diagnostics for the 1986-1988 Mazda RX-7. Includes technical data, body information, chassis, and engine.
Page Count
Estimated Page Count:
Likely extensive, potentially exceeding 1500 pages based on typical factory repair manuals of this era and the file size indication of up to 5GB.
Manual Type
Manual Type:
Factory Service Manual / Repair Technical Manual
Language
Language:
English
Format
Format:
Digital Download (PDF, ZIP, RAR, or EXE)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine Mechanical, Engine Control System, Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Emission Control Systems, Transmission (Manual & Automatic), Drive Shaft, Differential, Clutch System, Brakes (Front & Rear), Suspension (Front & Rear), Steering System, Chassis, Body Repair, Electrical System, Lighting System, Audio & Visual System, Air Conditioning System, Heating System, Wiper & Washer System, Power Steering, Power Window Control System, Power Door Lock Control System, Supplemental Restraint System (SRS), Air Bag Systems, Instrument Panel, Interior Trim, Exterior Trim, Wheels & Tires, Audio/Visual Systems, Security Systems.
Engine Mechanical Details:
Detailed diagrams and procedures for the 13B rotary engine, including rotor housing inspection, apex seal replacement, side seal inspection, rotor bearing maintenance, and lubrication system components.
Engine Control Details:
Explanation of the Electronic Fuel Injection (EFI) system, ignition timing control, sensors (e.g., knock sensor, throttle position sensor), actuators, and diagnostic trouble codes (DTCs).
Brake System Details:
Front and rear brake component descriptions, caliper service, rotor replacement, brake pad replacement, brake fluid flush procedures, ABS system troubleshooting (if equipped).
Air Conditioning System Details:
Service and repair of the A/C system, including refrigerant handling (with safety precautions), compressor, condenser, evaporator, and controls. Troubleshooting for cooling issues.
Body Repair Details:
Procedures for body panel removal and installation, collision repair guidelines, rust prevention, and exterior trim component service.
Procedures Included
Procedures Included:
Scheduled Maintenance, General Repair, Troubleshooting, Diagnostic Procedures, Component Removal & Installation, Engine Rebuilding, Transmission Overhaul, Brake System Service, Suspension Alignment & Repair, Steering System Service, Electrical System Diagnostics, Air Conditioning Service, Body Panel Repair, Wiring Diagrams, Torque Specifications, Fluid Capacities & Specifications, Special Tool Recommendations.
Troubleshooting Procedures:
Systematic diagnostic flowcharts for common problems, symptom-based troubleshooting guides, and specific repair procedures for identified issues.
Engine Rebuilding Procedures:
Step-by-step instructions for complete engine disassembly, inspection of internal components, seal replacement, reassembly, and break-in procedures for the 13B rotary engine.
Diagnostic Procedures:
Detailed steps for diagnosing engine performance issues, electrical faults, transmission problems, and suspension/steering irregularities.
Technical Depth
Technical Depth:
Deep technical detail, suitable for professional technicians and experienced DIY enthusiasts. Covers everything from basic fluid changes to complex engine and transmission rebuilds and electrical system diagnostics. Includes exploded views and detailed component breakdowns.
Torque Specifications:
Detailed torque values for all critical fasteners, including engine components, suspension parts, brake components, and chassis bolts.
Special Tool Recommendations:
Identification and usage instructions for specialized tools required for certain repairs or diagnostic procedures.
Suspension Details
Suspension Details:
Front and rear suspension component identification, replacement of ball joints, bushings, tie rod ends, shock absorbers, and struts. Wheel alignment procedures and specifications.
Electrical System Details
Electrical System Details:
Comprehensive wiring diagrams for all circuits, charging system service, starting system service, lighting system troubleshooting, fuse and relay identification, instrument cluster diagnostics, power accessory troubleshooting.
📊 Manual Specifications
File Format
File Format Details:
Provided in PDF format, potentially within ZIP or RAR archives. Files can be large (up to 5GB). Searchable text and zoomable illustrations are expected.
Searchability:
The PDF format typically allows for full-text searching, making it efficient to locate specific information within the manual.
Digital Rights:
No restrictions on printing or saving/burning to disc. This signifies a user-friendly digital product.
Print Quality
Print Quality:
Printable on any computer with a PDF reader and printer. Quality is dependent on the user's printer and settings. Original factory quality is implied.
Binding Type
Binding Type:
Not applicable (digital download)
Paper Type
Paper Type:
Not applicable (digital download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Rotary (Wankel)
Engine Code:
13B
Displacement:
1.3L (654cc x 2 rotor chambers)
Engine Variations:
Naturally Aspirated (G5) and Turbocharged (T2) variants of the 13B engine were available during these model years. Turbocharged models offered significantly more power.
Performance
Horsepower Range:
146 hp (naturally aspirated) to 200 hp (turbocharged, late models)
Torque Range:
135 lb-ft (naturally aspirated) to 190 lb-ft (turbocharged)
Fuel System
Fuel System Type:
Electronic Fuel Injection (EFI) for all models in these years. Turbocharged models featured sequential twin-turbochargers.
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual
Optional
Optional Transmission:
4-speed Automatic
Features
Transmission Features:
Rear-wheel drive, robust construction for handling rotary power.
📐 Dimensions
Exterior
Wheelbase:
Approximately 95.7 inches (2430 mm)
Length:
Approximately 168.9 inches (4290 mm)
Width:
Approximately 66.5 inches (1690 mm)
Height:
Approximately 49.6 inches (1260 mm)
Weights
Curb Weight:
Approximately 2,700 - 3,000 lbs (1225 - 1360 kg), depending on trim and options.
🛡️ Safety Features
Ratings
Safety Ratings:
Specific crash test ratings from this era are less standardized than today. However, the FC RX-7 featured a reinforced body structure and safety features common for the time.
Active Features
Active Safety Features:
Four-wheel disc brakes, optional Anti-lock Braking System (ABS) on later models or higher trims.
Passive Features
Passive Safety Features:
Seat belts, reinforced chassis, energy-absorbing steering column.
💡 Technology Features
Infotainment
Infotainment System:
Basic factory AM/FM cassette player, optional CD player on higher trims. Speaker systems were typically modest by modern standards.
Driver Assistance
Driver Assistance Features:
Optional ABS. The Dynamic Tracking Suspension System (DTSS) on some models provided active rear-wheel steering characteristics for improved handling.
Connectivity
Connectivity Options:
None by modern standards. Antenna for radio, but no external connectivity or Bluetooth.
🔧 Maintenance
Service Intervals
Service Intervals Summary:
Regular oil changes (rotary engines are sensitive to oil quality and levels), spark plug replacement, air filter replacement, coolant checks, and timing belt inspection (if applicable to specific engine variants, though the 13B is typically chain or gear-driven). Specific intervals for items like apex seals, rotor housing inspection, and rebuilds would be detailed in the manual.
Fluid Specifications
Engine Oil Specification:
Refer to manual for specific viscosity (e.g., 10W-30, 10W-40) and API classification. Rotary engines require specific oil types and careful monitoring. Capacity approximately 4.5-5.0 quarts (with filter).
Coolant Specification:
Ethylene glycol based coolant. Capacity approximately 8.0-9.0 quarts.
Transmission Fluid Specification Manual:
GL-4 gear oil, SAE 75W-90 is common. Capacity approximately 2.1 quarts.
Transmission Fluid Specification Automatic:
Dexron III or equivalent ATF. Capacity approximately 4.0 quarts.
Differential Fluid Specification:
API GL-5, SAE 75W-90 or 80W-90. Capacity approximately 1.2 quarts.
Known Issues
Known Issues:
Apex seal wear (leading to compression loss), coolant seal failure (leading to coolant contamination of oil), oil consumption inherent to rotary engines, carbon buildup in exhaust ports, vacuum hose degradation, and aging electrical components are common concerns.
Apex Seal Importance:
Apex seals are critical wear items in rotary engines. Their condition directly impacts engine compression, power output, and oil consumption. Regular compression testing is recommended, and the manual will detail rebuild procedures.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mazda has a long history of innovation, particularly with its rotary engine technology, which debuted in the Cosmo and found its most iconic application in the RX-7 line.
Model Evolution
Model Evolution:
The FC generation (1986-1991) was a successor to the highly successful SA22C (FB) RX-7. It evolved into a more modern and sophisticated sports car, featuring improved aerodynamics, a more powerful rotary engine, and refined handling. The 1986-1988 models represent the early to mid-production phase of the FC generation.
Fc Generation Distinction:
The FC RX-7, often referred to as the 'Savanna RX-7' in Japan, moved away from the pure sports car image of the FB, incorporating more comfort and refined styling, leaning towards a sports coupe/grand tourer feel, especially with optional features.
Production
Production Years:
1985-1991 (FC generation)
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Recognitions Summary:
While specific awards for the 1986-1988 models are not as widely documented as later generations or specific performance variants, the RX-7 line consistently received praise for its handling, innovative rotary engine, and distinctive styling throughout its production. It was often featured in 'car of the year' discussions and enthusiast publications.
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