🏷️ Basic Information Identification Make: Mazda Model: RX-7 Generation: Third Generation (FD) Model Years Covered: 1992, 1993, 1994, 1995 Codes Chassis Code: FD3S 👋 Introduction Market Position Positioning: The Mazda RX-7 FD is considered a halo car, a performance icon, and a technological marvel of its era. Competitive Analysis Competitors: Competed against sports cars like the Toyota Supra (Mk IV), Nissan 300ZX (Z32), and Porsche 968. Key Features Rotary Engine: The twin-rotor, twin-turbocharged 13B-REW engine was its defining characteristic. Handling: Renowned for its balanced chassis, low center of gravity, and exceptional handling dynamics. Design: Sleek, aerodynamic, and timeless styling that remains highly desirable. 📋 Manual Details Coverage Areas All Models And Trims: Yes Mechanical Repairs: Comprehensive A-Z Electrical Repairs: Comprehensive A-Z Page Count Estimated Pages: Likely extensive, often 1000+ pages for a full workshop manual Manual Type Type: Workshop Service and Repair Manual Language Language: English (assumed for North American market) Format Format: Printable (digital format implied, e.g., PDF) 📖 Manual Coverage Systems Covered Engine Rotary Specific: Detailed coverage of the 13B-REW twin-rotor engine Fuel System: Fuel injection, fuel pump, injectors, pressure regulator Ignition System: Ignition timing, coils, spark plugs, ignition control module Cooling System: Radiator, water pump, thermostat, hoses, fan clutch Lubrication System: Oil pump, oil cooler, lubrication for apex seals and rotor bearings Transmission Manual: R5M-A transmission, clutch system, driveline Transmission Automatic: If applicable for specific models/markets, coverage expected Suspension Front: Double wishbone, struts, springs, bushings Suspension Rear: Multi-link independent suspension, dampers, bushings Brakes Front: Vented discs, calipers, brake pads, ABS system Brakes Rear: Discs, calipers, brake pads, parking brake Steering System: Power steering pump, rack and pinion, steering column Electrical System Charging: Alternator, battery, starter motor Electrical System Lighting: Headlights, taillights, interior lighting, fog lights Electrical System Accessories: Wipers, horn, power windows, mirrors, audio system Body And Frame: Body panel removal, chassis inspection, corrosion protection HVAC System: Air conditioning, heating, ventilation controls, components Safety Systems: Seat belts, airbag system (if equipped), structural integrity Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug changes, belt adjustments Diagnostic Procedures: Troubleshooting guides for common and complex issues Engine Rebuild: Complete engine disassembly, inspection, and reassembly for the 13B-REW Turbocharger System Service: Twin-turbocharger maintenance, diagnosis, and repair Transmission Overhaul: Detailed steps for gearbox disassembly and rebuilding Brake System Repair: Calipers, rotors, lines, bleeding procedures Suspension Component Replacement: Bushings, ball joints, shocks, springs Electrical Component Testing: Testing sensors, actuators, relays, and modules Bodywork And Alignment: Panel replacement, collision repair, alignment procedures Wiring Diagrams: Comprehensive electrical schematics for all circuits Torque Specifications: Detailed torque values for all fasteners Technical Depth Depth: Expert level, covering everything from basic checks to complete engine rebuilds Diagrams And Illustrations: Numerous detailed pictures and diagrams included Rotary Engine Specifics: In-depth knowledge on apex seal wear, oil metering, and rotor housing condition 📊 Manual Specifications File Format File Type: Digital (likely PDF), enabling searchable text and printable pages Print Quality Printability: All pages are printable Binding Type Binding: N/A (digital format) Paper Type Paper Quality: N/A (digital format) ⚙️ Engine Specifications Primary Engine Engine Code: 13B-REW Engine Type: Rotary (Wankel), Twin-Turbocharged, Intercooled Displacement: 1.3L (Rotary equivalent: ~2.6L) Performance Horsepower 1992-1993: 255 hp @ 6500 rpm Horsepower 1994-1995: 260 hp @ 6500 rpm (slight increase) Torque 1992-1993: 217 lb-ft @ 5000 rpm Torque 1994-1995: 217 lb-ft @ 5000 rpm (torque band shifted slightly) Fuel System Fuel Injection: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Premium Unleaded Gasoline (91+ octane recommended) Turbo System Turbocharger Setup: Sequential twin-turbo system (one small turbo for low RPM, one larger for high RPM) 🔧 Transmission Standard Type: Mazda R5M-A 5-speed manual transmission Optional Type: 4-speed automatic transmission (less common, often less desirable for enthusiasts) Features Clutch: Hydraulically operated, multi-plate clutch Drivetrain: Rear-wheel drive (RWD) 📐 Dimensions Exterior Length: 4295 mm (169.1 in) Width: 1750 mm (68.9 in) Height: 1230 mm (48.4 in) Wheelbase: 2425 mm (95.5 in) Weights Curb Weight Manual: Approx. 1347 kg (2970 lbs) 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star (for models with airbags) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available on later models, often referred to as TCS Passive Features Airbags: Driver and passenger airbags available on later models Seatbelts: 3-point seat belts with pretensioners 💡 Technology Features Infotainment Audio System: Factory premium audio systems with cassette and CD players were common. Driver Assistance ABS: Anti-lock Braking System (ABS) was standard. Connectivity ECU Control: Sophisticated ECU controlling fuel injection, ignition timing, and turbocharger operation. 🔧 Maintenance Service Intervals Oil Change Rotary: Frequent oil changes are critical for apex seal lubrication; often recommended every 3,000 miles or 3 months. Spark Plugs: Platinum or iridium plugs, typically replaced at 30,000-60,000 mile intervals, depending on plug type and driving conditions. Air Filter: Check every 15,000 miles, replace as needed. Coolant Flush: Every 30,000 miles or 2 years. Fluid...