🏷️ Basic Information Identification Make: Mazda Model: RX-7 Generation: Mk1 (SA/FB) Engine Type: Rotary Codes Chassis Code: SA22C / FB3S 👋 Introduction Market Position Target Audience: Enthusiasts, DIY mechanics, professional technicians, and owners seeking in-depth knowledge of their Mk1 RX-7. Competitive Analysis Value Proposition: Provides factory-level technical information at a fraction of the cost of physical manuals, with instant accessibility for immediate use. Key Features Completeness: Official factory service manual content, ensuring accuracy and comprehensiveness for all repair and maintenance tasks. Accessibility: Instant download allows immediate access to critical repair information, saving time compared to sourcing physical copies. 📋 Manual Details Coverage Areas General Maintenance: True Troubleshooting: True Engine Service Repair: True Transmission Service Repair: True Brake System: True Wiring Diagrams: True Electrical System: True Suspension: True Periodic Lubrication: True Steering System: True Cooling System: True Fuel Injection System: True Fuel System: True Emission System: True HVAC System: True Engine Control System: True Chassis Body: True Restraint System: True Interior Trim: True Differential Drive Axle: True Page Count Estimated Pages: Hundreds to Thousands (printable) Manual Type Type: Factory Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (for larger files) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, assembly, and adjustment procedures for the rotary engine, including apex seals, rotor housings, eccentric shaft, oil pump, and cooling system. Engine Management: Fuel injection system (Bosch L-Jetronic or similar depending on market/year), ignition system, engine control unit (ECU) diagnosis and repair, sensor testing (e.g., TPS, MAP, coolant temp), and emissions control components. Drivetrain: Manual and automatic transmission overhaul, clutch assembly, driveshaft, universal joints, differential housing, axle shafts, and wheel bearings. Brakes: Front and rear brake system components, including disc brake calipers, pads, rotors, master cylinder, brake lines, parking brake mechanism, and hydraulic system bleeding procedures. Steering Suspension: Power steering system operation and repair, steering rack, tie rods, ball joints, control arms, bushings, shock absorbers, struts, and wheel alignment specifications. Electrical Lighting: Complete wiring diagrams for all vehicle systems, fuse box locations and descriptions, starter motor, alternator, battery, lighting systems (headlights, taillights, interior), instrument cluster, horn, and accessory circuits. Body Chassis: Chassis structural components, body panel removal and installation, door mechanisms, window regulators, seat adjustments, bumper systems, and exterior trim. HVAC: Heater core, air conditioning system components, blower motor, refrigerant system service (caution advised due to specialized equipment), and control panel operation. Procedures Included Preventive Maintenance: Oil change procedures and intervals, fluid level checks (coolant, brake fluid, power steering fluid), filter replacement (oil, air, fuel), spark plug replacement, belt inspection and tensioning. Diagnostic Troubleshooting: Systematic diagnostic flowcharts for common drivability issues, starting problems, electrical faults, and braking system malfunctions. Includes symptom-to-cause correlation. Component Replacement: Detailed step-by-step instructions for replacing major and minor components, including engine mounts, exhaust system, radiator, water pump, fuel pump, brake master cylinder, and light bulbs. Technical Specifications: Torque specifications for all fasteners, engine timing settings, idle speed adjustments, wheel alignment angles, tire pressure recommendations, and electrical system voltage checks. Technical Depth Depth: Comprehensive; covers everything from basic fluid changes and filter replacements to complete engine and transmission rebuilds, electrical system diagnostics, and chassis component overhaul. 📊 Manual Specifications File Format PDF Quality: High quality, printable pages. Likely scanned from original factory manuals. Print Quality Printability: Designed for printing at home or professional print shops. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Code: 12A Engine Type: Naturally Aspirated Rotary (Wankel) Rotor Displacement: 654cc per rotor (1308cc total equivalent) Performance Horsepower Early Models: Approx. 100-110 hp (depending on market and emissions controls) Horsepower Later Models: Approx. 115-135 hp (e.g., GSL-SE models) Torque Early Models: Approx. 105-115 lb-ft Torque Later Models: Approx. 120-130 lb-ft Fuel System Fuel Delivery: Carbureted (e.g., Hitachi twin downdraft) or Fuel Injection (Bosch L-Jetronic on later models like GSL-SE). Recommended Fuel: Unleaded gasoline, Octane rating typically 91 or higher. 🔧 Transmission Standard Transmission Type: 4-speed or 5-speed manual transmission Optional Transmission Type: 3-speed automatic transmission Features Clutch: Hydraulic clutch actuation Gear Ratios: Specific gear ratios provided in manual for both manual and automatic transmissions. Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5 gear oil, viscosity typically SAE 75W-90 or 80W-90. Automatic Transmission Fluid: Dexron III or equivalent automatic transmission fluid. 📐 Dimensions Exterior Body Style: 2-door Coupe, 2-door Liftback/Hatchback Wheelbase: Approx. 95.0 inches (2413 mm) Length: Approx. 165.0 inches (4191 mm) Width: Approx. 65.0 inches (1651 mm) Height: Approx. 49.5 inches (1257 mm) Weights Curb Weight: Approx. 2400-2700 lbs (1090-1225 kg), varies by model and equipment. 🛡️ Safety Features Ratings Crash Test Data: Limited public data available for this era, but chassis design offered decent occupant protection for its time. Refer to manual for specific structural information. Active Features...