Mercedes Benz 124 SEDAN E300D 3L 1994-1995 Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Mercedes-Benz Model: 124 Sedan Trim: E300D Engine Variant: 3.0L Turbocharged Diesel Codes Chassis Code: W124 (specific to Sedan) Engine Code: OM603.960 (typically) ๐ Introduction Market Position Segment: Executive Luxury Sedan Reputation: Renowned for build quality, durability, and sophisticated engineering. Competitive Analysis Competitors: BMW 5 Series (e.g., E34 525i/535i), Audi 100/A6, Lexus LS400 (higher segment but competed for luxury buyers) Key Features Engine Durability: The OM603 diesel engine is known for its robust construction and longevity. Ride Quality: Comfortable and composed ride, a hallmark of Mercedes-Benz engineering. Safety: Early adoption of safety features, including ABS and optional airbags. ๐ Manual Details Coverage Areas General Coverage: Comprehensive service and repair for Mercedes-Benz W124 E300D Sedan Years Covered: 1994-1995 Page Count Estimated Page Count: 1000+ (typical for this level of detail) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital PDF (Instant Download) ๐ Manual Coverage Systems Covered Powertrain: Engine (OM603.960), Fuel System, Turbocharger, Exhaust System Drivetrain: Transmission (Automatic), Driveshift Assembly, Differential Chassis: Suspension (Front & Rear), Steering System, Brakes (Hydraulic & ABS), Wheels & Tires Electrical: Engine Control Module (ECM), Lighting, Instrumentation, Power Accessories, Battery, Charging System, Starter Body And Interior: Body Panels, Doors, Windows, Seats, HVAC System, Restraints (SRS) Procedures Included Maintenance: Routine Service, Oil Changes, Filter Replacements, Fluid Checks & Top-offs, Tune-ups Repair: Engine Overhaul, Transmission Rebuild, Brake Component Replacement, Suspension Component Replacement, Electrical Component Diagnosis & Replacement Troubleshooting: Diagnostic Charts, Symptom-Based Troubleshooting, Fault Code Interpretation (where applicable) Diagnostics: Component Testing, Electrical Schematics, Mechanical Adjustments Technical Depth Depth: Expert Level: Covers detailed component removal, installation, overhaul, calibration, and diagnostic procedures. ๐ Manual Specifications File Format File Type: PDF Searchable Text: Yes (typically) Printability: Yes Print Quality Quality: High Resolution (suitable for clear diagrams and text) Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine Engine Type: Inline 6-Cylinder Turbocharged Diesel Displacement: 2996 cc (3.0 Liters) Bore X Stroke: 87.0 mm x 84.0 mm Compression Ratio: 22.0:1 Power Output: Approximately 134 hp @ 4600 rpm Torque Output: Approximately 195 lb-ft @ 2400 rpm Performance 0 60 Mph: Approx. 11-12 seconds (varies with condition) Top Speed: Approx. 120 mph (electronically limited or by design) Fuel System Fuel Delivery: Bosch Inline Fuel Injection Pump (Mechanical) Fuel Type: Diesel Glow Plugs: Pre-glow system for cold starts ๐ง Transmission Standard Type: 4-Speed Automatic (722.4) Features: Hydraulic torque converter, electronically controlled shift points (K4P). Optional Type: 5-Speed Manual (G50/32, rare for diesel in US market) Features Fluid Type: MB 236.1 / Dexron III (check manual for precise specification) Fluid Capacity: Approx. 7.5 Liters (including torque converter, dry fill) ๐ Dimensions Exterior Length: Approx. 4740 mm (186.6 in) Width: Approx. 1740 mm (68.5 in) Height: Approx. 1430 mm (56.3 in) Wheelbase: Approx. 2800 mm (110.2 in) Weights Curb Weight: Approx. 1600-1700 kg (3527-3748 lbs) Gross Vehicle Weight: Approx. 2100 kg (4630 lbs) Cargo Trunk Volume: Approx. 520 Liters (18.4 cu ft) ๐ก๏ธ Safety Features Ratings NHTSA Front Impact: 4-Star (for 1994 Model Year, typical for W124 chassis) IIHS Side Impact: Good (for models equipped with side airbags, if applicable for specific year/market) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional (ASR - Acceleration Slip Regulation) Passive Features Airbags: Driver Airbag (Standard), Optional Passenger Airbag Seatbelts: Front Pre-tensioner Seatbelts, Rear 3-Point Seatbelts Body Structure: Reinforced safety cage, crumple zones ๐ก Technology Features Infotainment Radio System: Factory-installed AM/FM stereo with cassette player, often with CD changer option. Speakers: Multiple speaker system (door-mounted, rear parcel shelf). Driver Assistance Cruise Control: Standard or optional electronic cruise control. Connectivity Antenna: Power antenna, often integrated into the rear window or C-pillar. ๐ง Maintenance Service Intervals Oil Change Interval: Every 7,500-10,000 miles or 12 months (whichever comes first), using synthetic oil. Air Filter Replacement: Every 15,000-30,000 miles or as needed based on driving conditions. Fuel Filter Replacement: Every 30,000-60,000 miles (diesel fuel filter). Transmission Service: Every 30,000-50,000 miles (fluid and filter change). Fluid Specifications Engine Oil Spec: API CJ-4/CI-4/CH-4, ACEA E7/E5/E3, MB-Approval 228.3 or 228.5 (for Diesel engines, check manual for specific viscosity like 5W-40 or 15W-40). Coolant Spec: MB 325.0 (Glysantin G05 or equivalent) Brake Fluid Spec: DOT 4 Known Issues Wiring Harness: Biodegradable insulation on engine wiring harnesses can become brittle and fail, leading to various electrical issues. Head Gasket: While generally robust, the OM603 can experience head gasket failures, especially if overheated or improperly maintained. Climate Control: Vacuum leaks in the climate control system are common, leading to malfunctioning HVAC modes and temperature control. Oil Cooler Seals: Leaking oil cooler seals can cause engine oil to mix with coolant. Exhaust Manifold: Cracked exhaust manifolds are a known issue, often due to thermal stress. ๐ Vehicle History Brand Heritage Mercedes Benz Legacy: Pioneer in automotive engineering, renowned for luxury, safety, and durability...
Front Pre-tensioner Seatbelts, Rear 3-Point Seatbelts
Body Structure:
Reinforced safety cage, crumple zones
๐ก Technology Features
Infotainment
Radio System:
Factory-installed AM/FM stereo with cassette player, often with CD changer option.
Speakers:
Multiple speaker system (door-mounted, rear parcel shelf).
Driver Assistance
Cruise Control:
Standard or optional electronic cruise control.
Connectivity
Antenna:
Power antenna, often integrated into the rear window or C-pillar.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 7,500-10,000 miles or 12 months (whichever comes first), using synthetic oil.
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on driving conditions.
Fuel Filter Replacement:
Every 30,000-60,000 miles (diesel fuel filter).
Transmission Service:
Every 30,000-50,000 miles (fluid and filter change).
Fluid Specifications
Engine Oil Spec:
API CJ-4/CI-4/CH-4, ACEA E7/E5/E3, MB-Approval 228.3 or 228.5 (for Diesel engines, check manual for specific viscosity like 5W-40 or 15W-40).
Coolant Spec:
MB 325.0 (Glysantin G05 or equivalent)
Brake Fluid Spec:
DOT 4
Known Issues
Wiring Harness:
Biodegradable insulation on engine wiring harnesses can become brittle and fail, leading to various electrical issues.
Head Gasket:
While generally robust, the OM603 can experience head gasket failures, especially if overheated or improperly maintained.
Climate Control:
Vacuum leaks in the climate control system are common, leading to malfunctioning HVAC modes and temperature control.
Oil Cooler Seals:
Leaking oil cooler seals can cause engine oil to mix with coolant.
Exhaust Manifold:
Cracked exhaust manifolds are a known issue, often due to thermal stress.
๐ Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Pioneer in automotive engineering, renowned for luxury, safety, and durability since the early 20th century.
Model Evolution
W124 Introduction:
Introduced in 1984 as the successor to the W123, representing Mercedes-Benz's 'most over-engineered car' era.
Facelift Impact:
The 1993 facelift (pre-cursor to E-Class naming) introduced significant styling changes, including smoother lines and updated interiors, which these 1994-1995 models embody.
Production
Production Period:
1984-1995 (W124 chassis)
Production Location:
Germany (primary), various international assembly plants
E Class Naming:
The 1994 model year was the first year the W124 officially adopted the 'E-Class' designation.
๐ Awards & Recognition
Recognitions
Quality Awards:
W124 chassis consistently praised by automotive journalists and publications for its build quality and longevity, often appearing on 'best used car' lists for decades.