Mercedes-Benz 250 1968-1972 Factory Workshop Service Repair Manual
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Basic Information Identification Make: Mercedes-Benz Model: 250 Generation Chassis Code: W114/W115 Codes Internal Model Designation: W114 (sedan, coupe), W115 (sedan, diesel) Introduction Market Position Positioning: Premium mid-size luxury automobile, a significant step in Mercedes-Benz's evolution towards more modern unibody construction and styling. Competitive Analysis Competitors: BMW 2000/2002 series, Audi 100, Jaguar XJ6, Volvo 140 series, and other European luxury sedans and coupes of the era. Key Features Chassis Design: First Mercedes-Benz model to utilize unibody construction, a departure from body-on-frame designs of earlier large sedans. Styling: Designed by Paul Bracq, it featured a more modern, cleaner aesthetic compared to previous Mercedes models, with a focus on safety and passenger comfort. Engine Options: Initially offered with a 2.5-liter inline-six engine, with later variants and diesel options becoming available in the W115 chassis. Value Proposition Manual Utility: Essential for owners and technicians seeking accurate, dealer-level repair and maintenance information for these classic Mercedes-Benz vehicles. Manual Details Coverage Areas Vehicle Years Covered: 1968, 1969, 1970, 1971, 1972 Page Count Estimated Page Count: Extensive (typically 800-1500+ pages for a full factory manual) Manual Type Type: Factory Workshop Service and Repair Manual Language Language: English (presumed based on product description, original may be German) Format Format: HTML/Flash menu with PDF Manual Coverage Systems Covered Engine: Complete engine overhaul, tuning, troubleshooting, fuel injection systems (e.g., Bosch D-Jetronic), carburetion (if applicable), cooling system, lubrication system. Transmission: Manual and automatic transmission service, repair, overhaul, fluid specifications, clutch service. Brakes: Front disc brake systems, rear drum brake systems (potentially disc on some later models), hydraulic systems, brake fluid specifications, troubleshooting. Suspension: Front independent suspension (e.g., double wishbone, coil springs), rear independent suspension (e.g., swing axle, trailing arm, coil springs), steering system, shock absorbers, bushings, alignment specifications. Electrical: Wiring diagrams, starter system, charging system (alternator), ignition system, lighting, instruments, switches, fuses, battery specifications. Bodywork And Trim: Body panel removal and installation, door mechanisms, window regulators, interior trim components, seats, upholstery, exterior trim pieces, bumpers. HVAC: Heating and ventilation systems, potential air conditioning system service (if factory-equipped). Fuel System: Fuel tank, fuel lines, fuel pump, fuel filters, injection/carburetion system diagnostics and repair. Cooling System: Radiator, thermostat, water pump, hoses, coolant specifications, troubleshooting. Procedures Included Maintenance: Routine maintenance schedules, oil change procedures, filter replacements, lubrication points, fluid level checks. Troubleshooting: Diagnostic procedures for common and uncommon issues across all systems. Repair: Detailed step-by-step repair instructions for virtually all components and systems. Overhaul Rebuild: Complete engine rebuild, transmission overhaul, differential repair, brake system rebuilding. Installation: Component installation and removal procedures. Technical Depth Depth: Comprehensive: Covers everything from basic adjustments and maintenance to complete component teardown and rebuilding, including detailed diagnostic procedures and specifications. Manual Specifications File Format Digital Format: HTML/Flash menu with embedded PDF files for specific sections/chapters. Print Quality Digital Quality: Likely scanned from original print, quality can vary; expect clear text and diagrams if well-produced. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Engine Specifications Primary Engine Engine Code And Type: M114 (inline-six, SOHC, gasoline), OM615 (inline-four, OHC, diesel) for W115 models. Displacement: 2496 cc (for M114 engine) Performance Horsepower: Approximately 130-150 hp (SAE Gross) for gasoline variants, depending on specific engine tune and market. Torque: Approximately 205 Nm (151 lb-ft) for gasoline variants. Fuel System Fuel Delivery: Bosch D-Jetronic electronic fuel injection (for most gasoline models) or Zenith carburetors. Recommended Fuel: Premium Unleaded Gasoline (Octane rating suitable for the era, e.g., 91-98 RON / 87-93 AKI) Lubrication System Oil Capacity: Approximately 5.0 - 5.5 liters (with filter) for inline-six engines. Cooling System Coolant Capacity: Approximately 7.0 - 8.0 liters. Transmission Standard Transmission Type: 4-speed manual transmission. Optional Transmission Type: Optional 4-speed automatic transmission (e.g., "Flexomatic"). Features Clutch Type: Single dry plate, diaphragm spring clutch for manual transmissions. Fluid Specifications Automatic Transmission Fluid: Dexron II or equivalent (consult manual for exact specification). Dimensions Exterior Wheelbase: W114 Sedan: 2750 mm (108.3 in); W114 Coupe: 2750 mm (108.3 in); W115 Sedan: 2750 mm (108.3 in). Length: W114 Sedan: approx. 4730 mm (186.2 in); W114 Coupe: approx. 4710 mm (185.4 in); W115 Sedan: approx. 4730 mm (186.2 in). Weights Curb Weight: Approximately 1400-1500 kg (3086-3307 lbs) depending on body style and equipment. Safety Features Ratings Crash Test Info: No formal crash test ratings from modern agencies like NHTSA or Euro NCAP available for this era. Safety was primarily achieved through robust construction, crumple zones, and advanced (for the time) passive restraint systems. Active Features Braking System: Front disc brakes with dual-circuit hydraulic system, rear drum brakes. Passive Features Body Structure: Reinforced passenger cell, energy-absorbing steering column, padded dashboard and interior surfaces. Seat Belts: Lap and shoulder belts often standard or optional, depending on market and year. Technology Features Infotainment Audio System: Period-appropriate AM/FM radio, possibly with a single speaker. Cassette or 8-track players were optional upgrades. Driver Assistance...
Premium mid-size luxury automobile, a significant step in Mercedes-Benz's evolution towards more modern unibody construction and styling.
Competitive Analysis
Competitors:
BMW 2000/2002 series, Audi 100, Jaguar XJ6, Volvo 140 series, and other European luxury sedans and coupes of the era.
Key Features
Chassis Design:
First Mercedes-Benz model to utilize unibody construction, a departure from body-on-frame designs of earlier large sedans.
Styling:
Designed by Paul Bracq, it featured a more modern, cleaner aesthetic compared to previous Mercedes models, with a focus on safety and passenger comfort.
Engine Options:
Initially offered with a 2.5-liter inline-six engine, with later variants and diesel options becoming available in the W115 chassis.
Value Proposition
Manual Utility:
Essential for owners and technicians seeking accurate, dealer-level repair and maintenance information for these classic Mercedes-Benz vehicles.
Manual Details
Coverage Areas
Vehicle Years Covered:
1968, 1969, 1970, 1971, 1972
Page Count
Estimated Page Count:
Extensive (typically 800-1500+ pages for a full factory manual)
Manual Type
Type:
Factory Workshop Service and Repair Manual
Language
Language:
English (presumed based on product description, original may be German)
Front disc brake systems, rear drum brake systems (potentially disc on some later models), hydraulic systems, brake fluid specifications, troubleshooting.
Diagnostic procedures for common and uncommon issues across all systems.
Repair:
Detailed step-by-step repair instructions for virtually all components and systems.
Overhaul Rebuild:
Complete engine rebuild, transmission overhaul, differential repair, brake system rebuilding.
Installation:
Component installation and removal procedures.
Technical Depth
Depth:
Comprehensive: Covers everything from basic adjustments and maintenance to complete component teardown and rebuilding, including detailed diagnostic procedures and specifications.
Manual Specifications
File Format
Digital Format:
HTML/Flash menu with embedded PDF files for specific sections/chapters.
Print Quality
Digital Quality:
Likely scanned from original print, quality can vary; expect clear text and diagrams if well-produced.
Single dry plate, diaphragm spring clutch for manual transmissions.
Fluid Specifications
Automatic Transmission Fluid:
Dexron II or equivalent (consult manual for exact specification).
Dimensions
Exterior
Wheelbase:
W114 Sedan: 2750 mm (108.3 in); W114 Coupe: 2750 mm (108.3 in); W115 Sedan: 2750 mm (108.3 in).
Length:
W114 Sedan: approx. 4730 mm (186.2 in); W114 Coupe: approx. 4710 mm (185.4 in); W115 Sedan: approx. 4730 mm (186.2 in).
Weights
Curb Weight:
Approximately 1400-1500 kg (3086-3307 lbs) depending on body style and equipment.
Safety Features
Ratings
Crash Test Info:
No formal crash test ratings from modern agencies like NHTSA or Euro NCAP available for this era. Safety was primarily achieved through robust construction, crumple zones, and advanced (for the time) passive restraint systems.
Active Features
Braking System:
Front disc brakes with dual-circuit hydraulic system, rear drum brakes.
Lap and shoulder belts often standard or optional, depending on market and year.
Technology Features
Infotainment
Audio System:
Period-appropriate AM/FM radio, possibly with a single speaker. Cassette or 8-track players were optional upgrades.
Driver Assistance
Cruise Control:
Optional on some models.
Air Conditioning:
Optional factory-installed air conditioning systems were available, but not standard.
Connectivity
Connectivity Features:
No modern connectivity features (Bluetooth, USB, Wi-Fi).
Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or annually.
Tune Up Interval:
Spark plug replacement, ignition timing checks, and carburetor/fuel injection adjustments typically recommended every 15,000 - 25,000 miles (24,000 - 40,000 km).
Transmission Service:
Fluid and filter change for automatic transmissions every 20,000 - 30,000 miles (32,000 - 48,000 km).
Fluid Specifications
Engine Oil Type:
SAE 10W-40 or 20W-50 API SG or SF classification (consult specific manual for precise recommendation).
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Front suspension bushings, ball joints, tie rod ends, exhaust system components, vacuum lines.
Engine Specific:
Potential for timing chain wear on higher mileage inline-six engines, fuel injection system maintenance for D-Jetronic.
Bodywork Corrosion:
Prone to rust in typical areas such as wheel wells, rocker panels, door bottoms, and strut towers, especially in humid or salty climates.
Vehicle History
Brand Heritage
Manufacturer Legacy:
Mercedes-Benz, a century-long legacy of engineering excellence, luxury, and safety.
Model Evolution
Predecessor:
Succeeded models like the W111/W112 "Fintail" sedans.
Successor:
The W114/W115 chassis was replaced by the W123 series in 1976.
Production
Production Period:
1968-1976 (for W114/W115 series).
Manufacturing Locations:
Primarily Germany, with production also occurring in other international facilities.
Awards & Recognition
Recognitions
Industry Acclaim:
The W114/W115 series was critically acclaimed for its build quality, ride comfort, and engineering, cementing Mercedes-Benz's reputation for robust and durable automobiles.
Ratings
Reliability Perception:
Generally considered a very reliable and durable platform when properly maintained, embodying the 'over-engineered' philosophy of Mercedes-Benz.