1999 Mercedes-Benz CLK320 Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: CLK320 Year: 1999 Codes Chassis Code: W208 👋 Introduction Market Position Segment: Compact Executive Luxury Coupe/Convertible Target Audience: Luxury car buyers seeking performance, style, and the Mercedes-Benz brand reputation. Competitive Analysis Key Competitors: BMW 3 Series Coupe, Audi A4 Cabriolet, Lexus SC, Infiniti G35 Coupe (later models) Key Features Vehicle Appeal: Stylish design, comfortable interior, refined V6 engine, strong brand prestige, safety features. Manual Value Proposition: Authoritative, comprehensive, and officially licensed information essential for accurate diagnosis and repair of a complex luxury vehicle. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Diagnostics, Maintenance Secondary Coverage: Wiring Diagrams, Troubleshooting Guides, Specifications Page Count Estimated Pages: Approximately 1500-2500 (typical for comprehensive software manuals of this era) Manual Type Type: Official Factory Service Manual (Software) Language Language: English Format Format: Software (likely CD-ROM or digital download, searchable PDF equivalent) 📖 Manual Coverage Systems Covered Engine: M112 (V6, 3.2L) - Engine mechanical, lubrication, cooling, fuel injection, ignition, emissions control, engine management (ECU/DME) Transmission: 5G-Tronic (722.6) Automatic Transmission - Gearbox operation, servicing, diagnostics, control module Drivetrain: Rear-wheel drive, driveshafts, differential, axle components Suspension: Front McPherson strut, multi-link rear suspension, springs, shock absorbers, control arms, anti-roll bars Steering: Hydraulic power steering system, steering gear, tie rods, column Brakes: Front and rear disc brakes, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake system components, hydraulic lines Electrical: 12V electrical system, battery, charging system (alternator), starter, lighting system, fuse box, relays, power windows, mirrors, seats, central locking Bodywork: Body construction, panels, doors, hood, trunk lid, bumpers, interior trim, glass, seals Climate Control: Automatic climate control (THERMATIC/THERMOTRONIC), HVAC unit, blower motor, A/C system, heater core, refrigerant circuits Safety Systems: Airbags (SRS - Supplemental Restraint System), seatbelt pre-tensioners, crash sensors Instrumentation: Instrument cluster, gauges, warning lights, trip computer Infotainment: Audio system, navigation (if equipped), antenna systems Procedures Included Maintenance: Routine servicing (oil changes, filter replacements, fluid checks), spark plug replacement, drive belt inspection/replacement Troubleshooting: Diagnostic flowcharts for common problems, fault code interpretation, electrical system diagnosis Repair: Engine component removal/installation (e.g., alternator, starter, water pump), brake caliper replacement, suspension component replacement, interior trim removal/installation Diagnostics: OBD-II diagnostics, specific Mercedes-Benz diagnostic codes (DTCs), testing of sensors and actuators Component Replacement: Detailed steps for replacing key components across all covered systems Wiring Diagrams: Comprehensive electrical schematics for all vehicle circuits Technical Depth Depth: Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic fluid checks to complete engine and transmission overhauls. 📊 Manual Specifications File Format File Format Type: Proprietary software or searchable PDF (depending on distribution) Searchability: High (text-searchable content for quick information retrieval) Print Quality Print Capability: Printable pages (standard for digital manuals) Binding Type Binding: N/A (Software) Paper Type Paper Quality: N/A (Software) ⚙️ Engine Specifications Primary Engine Engine Code: M112.941 Engine Type: SOHC 90-degree V6 Displacement: 3199 cc (3.2 Liters) Performance Horsepower: 215 hp @ 5750 rpm Torque: 229 lb-ft @ 3000-4250 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Premium Gasoline (91 Octane or higher recommended) Engine Management ECM Type: ME 2.8 (Motor Electronic) or similar Bosch ECU Maintenance Items Spark Plugs: Long-life Iridium (e.g., Bosch FGR7KQP or NGK IFR5N10) Engine Oil Capacity: 8.5 Liters (9 US Quarts) with filter change Engine Oil Specification: MB 229.1 or MB 229.3 (SAE 0W-40 or 5W-40 recommended) Coolant Type: Mercedes-Benz Approved Antifreeze/Coolant (e.g., MB 325.0 or 326.0) 🔧 Transmission Standard Type: 5-speed Automatic Transmission Transmission Code: 722.6 (5G-Tronic) Features Electronic Control: Fully electronic control with adaptive shifting programs. Torque Converter: Lock-up torque converter for improved efficiency. Maintenance Items Transmission Fluid Capacity: Approximately 8.0 Liters (service fill), 9.5 Liters (dry fill) Transmission Fluid Specification: MB 236.10 or MB 236.12 (e.g., Pentosin ATF1 or equivalent) 📐 Dimensions Exterior Coupe Length: 4651 mm (183.1 in) Coupe Width: 1740 mm (68.5 in) Coupe Height: 1392 mm (54.8 in) Weights Curb Weight: Approximately 1540 kg (3395 lbs) Gross Vehicle Weight Rating: Approximately 2000 kg (4409 lbs) 🛡️ Safety Features Ratings NHTSA Front Crash Test: Not specifically rated for 1999 model year by NHTSA in current format, but early W208 chassis generally performed well for its time. Active Features ABS: Standard Anti-lock Braking System (ABS) Esp: Standard Electronic Stability Program (ESP) Traction Control: ASR (Anti-Slip Regulation) integrated with ESP Passive Features Airbags: Driver and front passenger airbags, optional side airbags Seatbelts: Front and rear seatbelts with pre-tensioners Rollover Protection: Pop-up roll bars integrated behind the rear headrests (for convertible models, not applicable to coupe). 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with CD player or cassette, optional Bose sound system. Navigation: Optional COMAND (Cockpit Management and Navigation Device) system. Driver Assistance Cruise Control: Standard electronic cruise control. Connectivity Phone Integration: Optional factory or aftermarket hands-free phone systems (e.g., Mercedes-Benz hands-free communication systems). 🔧 Maintenance Service Intervals...
Diagnostic flowcharts for common problems, fault code interpretation, electrical system diagnosis
Repair:
Engine component removal/installation (e.g., alternator, starter, water pump), brake caliper replacement, suspension component replacement, interior trim removal/installation
Diagnostics:
OBD-II diagnostics, specific Mercedes-Benz diagnostic codes (DTCs), testing of sensors and actuators
Component Replacement:
Detailed steps for replacing key components across all covered systems
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle circuits
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic fluid checks to complete engine and transmission overhauls.
📊 Manual Specifications
File Format
File Format Type:
Proprietary software or searchable PDF (depending on distribution)
Searchability:
High (text-searchable content for quick information retrieval)
Print Quality
Print Capability:
Printable pages (standard for digital manuals)
Binding Type
Binding:
N/A (Software)
Paper Type
Paper Quality:
N/A (Software)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M112.941
Engine Type:
SOHC 90-degree V6
Displacement:
3199 cc (3.2 Liters)
Performance
Horsepower:
215 hp @ 5750 rpm
Torque:
229 lb-ft @ 3000-4250 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Premium Gasoline (91 Octane or higher recommended)
Engine Management
ECM Type:
ME 2.8 (Motor Electronic) or similar Bosch ECU
Maintenance Items
Spark Plugs:
Long-life Iridium (e.g., Bosch FGR7KQP or NGK IFR5N10)
Engine Oil Capacity:
8.5 Liters (9 US Quarts) with filter change
Engine Oil Specification:
MB 229.1 or MB 229.3 (SAE 0W-40 or 5W-40 recommended)
Coolant Type:
Mercedes-Benz Approved Antifreeze/Coolant (e.g., MB 325.0 or 326.0)
🔧 Transmission
Standard
Type:
5-speed Automatic Transmission
Transmission Code:
722.6 (5G-Tronic)
Features
Electronic Control:
Fully electronic control with adaptive shifting programs.
Torque Converter:
Lock-up torque converter for improved efficiency.
Maintenance Items
Transmission Fluid Capacity:
Approximately 8.0 Liters (service fill), 9.5 Liters (dry fill)
Transmission Fluid Specification:
MB 236.10 or MB 236.12 (e.g., Pentosin ATF1 or equivalent)
📐 Dimensions
Exterior
Coupe Length:
4651 mm (183.1 in)
Coupe Width:
1740 mm (68.5 in)
Coupe Height:
1392 mm (54.8 in)
Weights
Curb Weight:
Approximately 1540 kg (3395 lbs)
Gross Vehicle Weight Rating:
Approximately 2000 kg (4409 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
Not specifically rated for 1999 model year by NHTSA in current format, but early W208 chassis generally performed well for its time.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Esp:
Standard Electronic Stability Program (ESP)
Traction Control:
ASR (Anti-Slip Regulation) integrated with ESP
Passive Features
Airbags:
Driver and front passenger airbags, optional side airbags
Seatbelts:
Front and rear seatbelts with pre-tensioners
Rollover Protection:
Pop-up roll bars integrated behind the rear headrests (for convertible models, not applicable to coupe).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player or cassette, optional Bose sound system.
Navigation:
Optional COMAND (Cockpit Management and Navigation Device) system.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Connectivity
Phone Integration:
Optional factory or aftermarket hands-free phone systems (e.g., Mercedes-Benz hands-free communication systems).
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 10,000 miles or 12 months, whichever comes first (or as indicated by the 'Service A'/'Service B' indicator system).
Transmission Fluid Service:
Typically every 30,000-50,000 miles (refer to manual for exact interval based on driving conditions).
Check and replace serpentine belt regularly, inspect hoses and vacuum lines for cracks.
📚 Vehicle History
Brand Heritage
Heritage:
Mercedes-Benz has a long-standing reputation for engineering excellence, luxury, and safety dating back to the late 19th century.
Model Evolution
Generation:
The CLK320 (W208) is the first generation CLK-Class, launched in 1997 as a successor to the E-Class Coupe (C124). It was based on the C-Class platform (W202) but featured styling and features more akin to the E-Class.
1999 Updates:
The 1999 model year saw the introduction of the M112 V6 engine, replacing the inline-6 engines from earlier W208 models, offering improved performance and efficiency.
Production
Production Period:
1997-2003 (for W208 chassis)
Production Location
Manufacturing Plant:
Bremen, Germany
🏆 Awards & Recognition
Recognitions
Award Type:
While specific awards for the 1999 CLK320 are not widely publicized as standalone accolades, the W208 chassis generally received positive reviews for its blend of performance, luxury, and design, contributing to Mercedes-Benz's consistent recognition as a premium automotive brand.