🏷️ Basic Information Identification Make: Mercedes-Benz Model: ML-Class Model Variant: ML320, ML350, ML500 Year: 2005 Codes Chassis Code: W163 👋 Introduction Market Position Market Position: Luxury SUV, mid-size segment, competing with brands like BMW X5, Lexus RX, Volvo XC90. Competitive Analysis Competitive Analysis: The 2005 ML-Class (W163) offered a blend of Mercedes-Benz luxury, robust build quality, and capable AWD (4MATIC). Known for its comfortable ride and powerful engine options, it was a popular choice for families seeking a premium utility vehicle. Key Features Key Features: Available V6 and V8 engines, 4MATIC all-wheel drive, luxurious interior appointments, advanced safety features for its time. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Troubleshooting, Diagnostics, Maintenance Component Coverage: Engine, Transmission, Drivetrain, Brakes, Suspension, Steering, Electrical System, HVAC, Body, Interior Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF (Portable Document Format) - Digital Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, engine management (ECU/DME) Transmission Drivetrain: Automatic Transmission (e.g., 722.6 5-speed), 4MATIC All-Wheel Drive system, transfer case, differentials, driveshafts, axles Suspension Steering: Front and rear suspension, springs, dampers, control arms, steering rack, power steering system Brake System: Front and rear brakes (disc), ABS, ESP (Electronic Stability Program), brake fluid specifications Electrical Electronics: Battery, charging system, starter, lighting, power windows, locks, mirrors, wipers, fuse box diagrams, wiring schematics, diagnostic trouble codes (DTCs), CAN bus system HVAC Climate Control: Air conditioning system, heating, ventilation, automatic climate control operation and repair Body Chassis: Body panels, doors, hood, tailgate, interior trim, chassis components, jacking points Procedures Included Maintenance Procedures: Oil and filter changes, air filter replacement, cabin filter replacement, spark plug replacement, brake fluid flush, coolant flush Repair Procedures: Engine component replacement (e.g., alternator, starter, water pump), transmission service and repair, brake pad and rotor replacement, suspension component replacement, power steering system repair, AC system recharging Troubleshooting Diagnostics: Diagnostic fault codes (DTCs) lookup and interpretation, symptom-based troubleshooting guides, electrical system diagnosis, engine performance diagnosis Technical Depth Technical Depth: Comprehensive; covers routine maintenance to major component overhauls and diagnostics, including torque specifications, clearance measurements, and wiring diagrams. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, searchable text and clear diagrams suitable for printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Ml320: 3.7L V6 (M112 E37) Engine Ml350: 3.7L V6 (M112 E37) - same as ML320 in some markets/configurations for 2005 Engine Ml500: 5.0L V8 (M113 E50) Performance Horsepower Ml320 Ml350: Approx. 215-235 hp (depending on exact variant/market) Torque Ml320 Ml350: Approx. 240-258 lb-ft (depending on exact variant/market) Horsepower Ml500: Approx. 288-292 hp Torque Ml500: Approx. 325-332 lb-ft Fuel System Fuel System Type: Multi-point fuel injection (MPI) Recommended Fuel: Premium Unleaded Gasoline (91+ octane) Engine Oil Type: MB 229.5 (e.g., Mobil 1 0W-40, Castrol Syntec 0W-40) Engine Oil Capacity: Approx. 8.0-8.5 quarts (7.5-8.0 liters) with filter 🔧 Transmission Standard Transmission Type: 5-speed Automatic (722.6 '7G-TRONIC' predecessor) Optional Optional Transmission: N/A (Standard across ML320, ML350, ML500 for 2005 model year) Features Transmission Features: TouchShift manual shifting capability, electronically controlled, adaptive shift programs. Transmission Fluid Type: MB 236.12 (e.g., ATF LT 71141, Pentosin ATF 7100) Transmission Fluid Capacity: Approx. 7-8 quarts (6.6-7.5 liters) for torque converter refill, higher for complete system flush. 📐 Dimensions Exterior Wheelbase: Approx. 111.0 inches (2820 mm) Length: Approx. 184.5 inches (4686 mm) Width: Approx. 71.6 inches (1819 mm) Height: Approx. 69.5 inches (1765 mm) Weights Curb Weight: Approx. 4600 - 4900 lbs (2087 - 2223 kg) depending on engine and options Towing Capacity: Up to 5,000 lbs (2268 kg) with optional tow package Wheel Bolt Pattern: 5x112 Center Bore: 66.6 mm 🛡️ Safety Features Ratings NHTSA Front Impact Rating: Good (for driver and passenger) - IIHS Top Safety Pick NHTSA Side Impact Rating: Good (for front and rear passengers) - IIHS Top Safety Pick Active Features Active Safety Features: 4-wheel Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), Brake Assist (BAS). Passive Features Passive Safety Features: Front and side airbags (front, front-seat mounted side airbags), front and rear head curtain airbags, 3-point height-adjustable seat belts with pretensioners, LATCH child seat anchors. 💡 Technology Features Infotainment Infotainment System: COMAND (Cockpit Management and Navigation) system with optional navigation, CD player, radio, and possibly voice control. Driver Assistance Driver Assistance Features: Rain-sensing wipers, automatic climate control, optional parking sensors (Parktronic). Connectivity Connectivity Options: CD changer, potentially auxiliary input (depending on specific COMAND version/options). 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 miles (16,000 km) or 12 months, whichever comes first (using synthetic oil and appropriate MB specification). Air Filter Replacement: Every 30,000 miles (48,000 km) or as needed based on driving conditions. Cabin Filter...