🏷️ Basic Information Identification Make: Mercedes-Benz Model: ML-Class Model Variant: ML320, ML350, ML500 Model Year: 2000 Codes Chassis Code: W163 Product Name: Mercedes-Benz ML320 ML350 ML500 2000 Repair Service Manual 👋 Introduction Market Position Market Position: The Mercedes-Benz ML-Class (W163) was positioned as a luxury mid-size SUV, blending premium comfort and advanced features with off-road capability. It competed with other luxury SUVs like the BMW X5, Lexus RX, and Audi allroad. Competitive Analysis Competitive Advantages: Offered a more rugged and commanding presence compared to some competitors, robust build quality, and the prestige associated with the Mercedes-Benz brand. Known for its comfortable ride and capable powertrain options. Key Features Vehicle Key Features: Permanent all-wheel drive, optional third-row seating (on some configurations), powerful V6 and V8 engines, sophisticated suspension system, premium interior appointments. Manual Value Proposition Value Proposition: This repair manual provides professional-grade technical information essential for diagnosing, maintaining, and repairing the Mercedes-Benz ML320, ML350, and ML500 for the 2000 model year. Its comprehensive coverage empowers technicians and serious DIY enthusiasts to tackle complex repairs with confidence. 📋 Manual Details Coverage Areas Engine Coverage: ML320 (M112 E32), ML350 (M112 E37 - common in some markets for 2000 model year although typically 2003+), ML500 (M113 E50) Transmission Coverage: 5G-TRONIC automatic transmission (722.6) System Coverage: Engine mechanical, fuel system, ignition, cooling, exhaust, lubrication, drivetrain, suspension, steering, brakes, electrical system, climate control, body, interior Page Count Estimated Pages: 1500+ Manual Type Manual Type: Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine diagnostics, overhaul, cylinder head repair, piston and connecting rod service, crankshaft and bearing replacement, valve train, timing chain, oil pump, water pump, oil pan, engine mounts Fuel Ignition Emission Systems: Fuel delivery (injectors, pump, filter), fuel tank, emission control systems (catalytic converter, O2 sensors, EVAP), ignition system (spark plugs, coils, ignition control module), engine management system (ME SFI) Cooling Exhaust Lubrication Systems: Cooling system (radiator, fan, thermostat, coolant), exhaust system (manifold, pipes, muffler), lubrication system (oil filter, oil cooler, oil pan) Transmission Drivetrain Systems: 5-speed automatic transmission (722.6) diagnosis, repair, fluid service, torque converter, electronic control unit (ETC), transfer case, front and rear differentials, driveshafts, CV joints Suspension Steering Systems: Front and rear suspension components (struts, shocks, control arms, springs), power steering system (pump, rack and pinion, hoses), wheel alignment specifications Brake Systems: Front and rear brake systems (discs, pads, calipers, lines, master cylinder, ABS system, ESP system, brake booster) Electrical Electronic Systems: Battery, starter, alternator, lighting, fuses, relays, wiring diagrams, Body Control Module (BCM), instrument cluster, ECU diagnosis, CAN bus communication Climate Control Systems: Air conditioning system (compressor, refrigerant, evaporator, condenser), heater core, HVAC controls, cabin air filter Body Interior Systems: Body panels, doors, hood, tailgate, interior trim, seats, airbags, security system Procedures Included Maintenance Procedures: Routine maintenance (oil change, filter replacement, fluid checks), spark plug replacement, brake pad replacement, belt replacement, air filter replacement, cabin filter replacement, differential fluid change, transfer case fluid change Repair Procedures: Engine repair and overhaul, transmission repair and overhaul, suspension component replacement, brake system repair, steering system repair, electrical component diagnosis and replacement, AC system repair Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and uncommon issues, error code interpretation, symptom-based troubleshooting guides Technical Data Specifications: Torque specifications, diagnostic trouble codes (DTCs), wiring diagrams, fluid capacities and types, critical measurements, timing specifications Technical Depth Depth: Comprehensive coverage suitable for professional technicians, including detailed repair procedures, component overhauls, and advanced diagnostics. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, printable pages Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchable Text: Yes (typically) ⚙️ Engine Specifications Primary Engine Ml320 Engine Type: V6 SOHC Displacement: 3.2 Liters (3199 cc) Bore X Stroke: 89.9 mm x 84.0 mm Compression Ratio: 10.0:1 Horsepower: 215 hp @ 5750 rpm Torque: 229 lb-ft @ 3250 rpm Primary Engine Ml350 Engine Type: V6 SOHC Displacement: 3.7 Liters (3724 cc) Bore X Stroke: 97.0 mm x 82.8 mm Compression Ratio: 10.0:1 Horsepower: 232 hp @ 5750 rpm Torque: 236 lb-ft @ 3500 rpm Primary Engine Ml500 Engine Type: V8 SOHC Displacement: 5.0 Liters (4966 cc) Bore X Stroke: 97.0 mm x 84.0 mm Compression Ratio: 10.0:1 Horsepower: 288 hp @ 5500 rpm Torque: 325 lb-ft @ 3250 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Bosch Motronic ME SFI Recommended Fuel: Premium Unleaded Gasoline (91 octane or higher) 🔧 Transmission Standard Transmission Type: 5-Speed Automatic (5G-TRONIC) Transmission Code: 722.6 Features Features: Electronic control, lock-up torque converter, manual shift mode (TouchShift) Fluid Specifications Transmission Fluid Type: MB-Approval 236.10 or 236.12 Automatic Transmission Fluid (e.g., Pentosin ATF1, Mobil ATF 134) Fluid Capacity Transmission Fluid Capacity: Approximately 8-9 liters for a complete fluid change, depending on torque converter fill. 📐 Dimensions Exterior Ml320 Ml350 Length:...