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2005 Mercedes S-Class (W220) Service and Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: S-Class Model Code: W220 Year: 2005 Generation Generation: Third Generation (W220) Codes Chassis Code: W220 👋 Introduction Market Position Segment: Full-size Luxury Sedan Brand Perception: Represents Mercedes-Benz's flagship luxury offering, emphasizing comfort, advanced technology, and performance. Competitive Analysis Key Competitors: BMW 7 Series, Audi A8, Lexus LS, Porsche Panamera. Key Features Defining Attributes: Sophisticated suspension systems (ABC/AIRMATIC), powerful V8 and V12 engines, advanced safety features, luxurious interior, extensive technology integration. 📋 Manual Details Coverage Areas Coverage Scope: All Models and All Repairs A-Z Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed diagnostics, disassembly, assembly, and specifications for all W220 engine variants. Engine Management: ECU identification, sensor functions, diagnostic trouble codes (DTCs), fuel injection, ignition timing, emissions control. Transmission: Automatic transmission (e.g., 722.6 '5G-Tronic') overhaul, diagnostics, fluid service, electronic control unit (TCU). Drivetrain: Front and rear axle, driveshafts, differential, propeller shaft (RWD) and 4MATIC (AWD) system. Suspension: Active Body Control (ABC) system diagnosis and repair, pneumatic suspension (AIRMATIC), conventional suspension components. Brakes: Brake system diagnostics, ABS, ESP, SBC (Sensotronic Brake Control) system, rotor and pad replacement, brake fluid service. Steering: Power steering system, steering gear, steering column, steering angle sensor. Electrical System: Detailed wiring diagrams for all circuits, component identification, troubleshooting common electrical faults. Climate Control: Automatic climate control system (THERMOTRONIC), A/C compressor, refrigerant R134a, HVAC diagnostics. Body And Interior: Body panel removal and installation, door mechanisms, seat adjustments, interior trim, glass replacement. Infotainment And Electronics: COMAND system, audio components, navigation system, telephone preparation, instrument cluster, lighting. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and complex issues using OEM diagnostic tools (e.g., STAR Diagnosis). Component Replacement: Detailed instructions for replacing major components like engine, transmission, suspension struts, brake calipers. Rebuilding Overhaul: Complete overhaul procedures for engines, transmissions, and other major mechanical assemblies. Electrical Diagnostics: Wiring diagram interpretation, continuity testing, voltage checks, component testing. Suspension Adjustment: Procedures for adjusting and calibrating ABC and AIRMATIC suspension systems. Brake System Service: Bleeding procedures, SBC system service (requires specialized tools and training), component replacement. Air Conditioning Service: Refrigerant recovery and recharge, leak testing, component replacement. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds and advanced electronic system diagnostics. 📊 Manual Specifications File Format Digital Format: Searchable PDF Print Quality Resolution: High-resolution images and diagrams, suitable for printing. Binding Type Physical Binding: N/A (Digital Format) Paper Type Physical Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Variants: S350 (3.7L V6 M112), S430 (4.3L V8 M113), S500 (5.0L V8 M113), S55 AMG (5.4L V8 Supercharged M113K), S600 (5.5L V12 Twin-Turbo M275). Performance S500 Horsepower: 302 hp @ 6000 rpm S500 Torque: 339 lb-ft @ 3250 rpm S55 Amg Horsepower: 493 hp @ 6100 rpm S55 Amg Torque: 516 lb-ft @ 2750-4000 rpm Fuel System Fuel Injection: Sequential Multi-Point Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91+ octane recommended) 🔧 Transmission Standard Transmission Type: 5-speed automatic (722.6 '5G-Tronic') Optional All Wheel Drive: 4MATIC all-wheel drive available on some models (e.g., S430 4MATIC, S500 4MATIC). Features Gear Selection Modes: Comfort (C) and Sport (S) modes. Transmission Fluid: MB Approved ATF (e.g., MB 236.12 or similar, refer to manual for exact specification). 📐 Dimensions Exterior Wheelbase Standard: 119.7 inches (3040 mm) Wheelbase Long Wheelbase: 121.5 inches (3086 mm) for LWB variants. Length Standard: 196.6 inches (4994 mm) Length Long Wheelbase: 201.0 inches (5105 mm) for LWB variants. Weights Curb Weight: Approximately 4000-4500 lbs (1814-2041 kg) depending on engine and configuration. Gross Vehicle Weight Rating: Refer to vehicle's VIN plate for specific GVWR. 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-Star (for models equipped with side airbags and curtain airbags). NHTSA Front Impact Passenger: 5-Star. IIHS Front Overlap Small Overlap: Good (for models tested in later years of the W220 generation). Active Features ABS: Standard Anti-lock Braking System. Esp: Standard Electronic Stability Program (ESP). Sbc: Sensotronic Brake Control (SBC) on some models, an electro-hydraulic brake system. Passive Features Airbags: Front airbags, front side airbags, and optional window airbags (curtain airbags). Seatbelts: Pretensioning seatbelts with force limiters. Active Headrests: NECK-PRO active front headrests available on some models. 💡 Technology Features Infotainment Primary System: COMAND (Cockpit Management and Navigation) system. Navigation: Optional DVD-based navigation system. Audio: Premium audio systems from Harman Kardon. Driver Assistance Cruise Control: Adaptive Cruise Control (DISTRONIC) available on some models. Parking Assistance: Optional PARKTRONIC parking assist system. Night Vision: Optional Night View Assist system. Connectivity Telephone: Integrated Bluetooth or analog cellular phone preparation. Instrument Cluster: Advanced multi-function display with vehicle status and diagnostic information. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 miles or 12...
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2005 Mercedes S-Class (W220) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
S-Class
Model Code:
W220
Year:
2005
Generation
Generation:
Third Generation (W220)
Codes
Chassis Code:
W220
👋 Introduction
Market Position
Segment:
Full-size Luxury Sedan
Brand Perception:
Represents Mercedes-Benz's flagship luxury offering, emphasizing comfort, advanced technology, and performance.
Competitive Analysis
Key Competitors:
BMW 7 Series, Audi A8, Lexus LS, Porsche Panamera.
Key Features
Defining Attributes:
Sophisticated suspension systems (ABC/AIRMATIC), powerful V8 and V12 engines, advanced safety features, luxurious interior, extensive technology integration.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models and All Repairs A-Z
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed diagnostics, disassembly, assembly, and specifications for all W220 engine variants.
Engine Management:
ECU identification, sensor functions, diagnostic trouble codes (DTCs), fuel injection, ignition timing, emissions control.
Transmission:
Automatic transmission (e.g., 722.6 '5G-Tronic') overhaul, diagnostics, fluid service, electronic control unit (TCU).
Drivetrain:
Front and rear axle, driveshafts, differential, propeller shaft (RWD) and 4MATIC (AWD) system.
Suspension:
Active Body Control (ABC) system diagnosis and repair, pneumatic suspension (AIRMATIC), conventional suspension components.
Brakes:
Brake system diagnostics, ABS, ESP, SBC (Sensotronic Brake Control) system, rotor and pad replacement, brake fluid service.
Steering:
Power steering system, steering gear, steering column, steering angle sensor.
Electrical System:
Detailed wiring diagrams for all circuits, component identification, troubleshooting common electrical faults.
Climate Control:
Automatic climate control system (THERMOTRONIC), A/C compressor, refrigerant R134a, HVAC diagnostics.
Body And Interior:
Body panel removal and installation, door mechanisms, seat adjustments, interior trim, glass replacement.
Infotainment And Electronics:
COMAND system, audio components, navigation system, telephone preparation, instrument cluster, lighting.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement.
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common and complex issues using OEM diagnostic tools (e.g., STAR Diagnosis).
Component Replacement:
Detailed instructions for replacing major components like engine, transmission, suspension struts, brake calipers.
Rebuilding Overhaul:
Complete overhaul procedures for engines, transmissions, and other major mechanical assemblies.
Electrical Diagnostics:
Wiring diagram interpretation, continuity testing, voltage checks, component testing.
Suspension Adjustment:
Procedures for adjusting and calibrating ABC and AIRMATIC suspension systems.
Brake System Service:
Bleeding procedures, SBC system service (requires specialized tools and training), component replacement.
Air Conditioning Service:
Refrigerant recovery and recharge, leak testing, component replacement.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds and advanced electronic system diagnostics.
📊 Manual Specifications
File Format
Digital Format:
Searchable PDF
Print Quality
Resolution:
High-resolution images and diagrams, suitable for printing.
Binding Type
Physical Binding:
N/A (Digital Format)
Paper Type
Physical Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Variants:
S350 (3.7L V6 M112), S430 (4.3L V8 M113), S500 (5.0L V8 M113), S55 AMG (5.4L V8 Supercharged M113K), S600 (5.5L V12 Twin-Turbo M275).
Performance
S500 Horsepower:
302 hp @ 6000 rpm
S500 Torque:
339 lb-ft @ 3250 rpm
S55 Amg Horsepower:
493 hp @ 6100 rpm
S55 Amg Torque:
516 lb-ft @ 2750-4000 rpm
Fuel System
Fuel Injection:
Sequential Multi-Point Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91+ octane recommended)
🔧 Transmission
Standard
Transmission Type:
5-speed automatic (722.6 '5G-Tronic')
Optional
All Wheel Drive:
4MATIC all-wheel drive available on some models (e.g., S430 4MATIC, S500 4MATIC).
Features
Gear Selection Modes:
Comfort (C) and Sport (S) modes.
Transmission Fluid:
MB Approved ATF (e.g., MB 236.12 or similar, refer to manual for exact specification).
📐 Dimensions
Exterior
Wheelbase Standard:
119.7 inches (3040 mm)
Wheelbase Long Wheelbase:
121.5 inches (3086 mm) for LWB variants.
Length Standard:
196.6 inches (4994 mm)
Length Long Wheelbase:
201.0 inches (5105 mm) for LWB variants.
Weights
Curb Weight:
Approximately 4000-4500 lbs (1814-2041 kg) depending on engine and configuration.
Gross Vehicle Weight Rating:
Refer to vehicle's VIN plate for specific GVWR.
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star (for models equipped with side airbags and curtain airbags).
NHTSA Front Impact Passenger:
5-Star.
IIHS Front Overlap Small Overlap:
Good (for models tested in later years of the W220 generation).
Active Features
ABS:
Standard Anti-lock Braking System.
Esp:
Standard Electronic Stability Program (ESP).
Sbc:
Sensotronic Brake Control (SBC) on some models, an electro-hydraulic brake system.
Passive Features
Airbags:
Front airbags, front side airbags, and optional window airbags (curtain airbags).
Seatbelts:
Pretensioning seatbelts with force limiters.
Active Headrests:
NECK-PRO active front headrests available on some models.
💡 Technology Features
Infotainment
Primary System:
COMAND (Cockpit Management and Navigation) system.
Navigation:
Optional DVD-based navigation system.
Audio:
Premium audio systems from Harman Kardon.
Driver Assistance
Cruise Control:
Adaptive Cruise Control (DISTRONIC) available on some models.
Parking Assistance:
Optional PARKTRONIC parking assist system.
Night Vision:
Optional Night View Assist system.
Connectivity
Telephone:
Integrated Bluetooth or analog cellular phone preparation.
Instrument Cluster:
Advanced multi-function display with vehicle status and diagnostic information.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, using synthetic oil. Refer to the flexible service system (ASSYST) or manual for precise intervals.
Transmission Service:
Recommended every 40,000-60,000 miles or as indicated by the vehicle's service computer. Fluid and filter replacement.
Brake Fluid Flush:
Every 2 years.
Coolant Flush:
Every 5 years or 100,000 miles, using MB-approved coolant.
Fluid Specifications
Engine Oil Type:
MB 229.5 (Full Synthetic, e.g., Mobil 1 0W-40 or equivalent).
Engine Oil Capacity:
Varies by engine, typically 7-9 liters (7.4-9.5 US quarts).
Power Steering Fluid:
MB Approved Hydraulic Fluid (e.g., Pentosin CHF 11 S or equivalent).
Coolant:
MB 325.0 or 326.0 (Ethylene Glycol based, pink color) or MB 326.6 (for specific models, check manual).
Known Issues
Abc Suspension Leaks:
Common issue with hose degradation, pump leaks, and strut failures leading to suspension drop.
Sbc System Failures:
Sensotronic Brake Control system can experience component failures, often requiring specialized diagnostics and replacement.
Εκu Cooling Fan:
Engine control unit cooling fan failure can lead to overheating issues.
Camshaft Position Sensors:
Failure of camshaft position sensors can cause rough idling and engine stalling.
Ignition Coils:
Misfires due to failing ignition coils are common, especially on higher mileage vehicles.
Rust On Fender Lips:
Corrosion can develop on the fender edges, particularly on older models in humid climates.
📚 Vehicle History
Brand Heritage
Manufacturer:
Daimler AG (formerly DaimlerChrysler).
Model Evolution
W220 Introduction:
Introduced in 1998 for the 1999 model year in Europe and 2000 in North America, replacing the W140 S-Class.
W220 Facelift:
Received a significant facelift for the 2003 model year, introducing updated styling, new engines (like the M275 V12 Bi-Turbo), and enhanced technology.
Production
Production Years:
1998-2005.
Production Location:
Mainly Sindelfingen, Germany.
🏆 Awards & Recognition
Recognitions
Consumer Reports Ratings:
Generally rated well for ride comfort and safety, though reliability ratings could be mixed due to complex systems.
Jd Power Award:
May have received awards for specific model years or categories in its segment for design and performance.
Certifications
Euro Ncap Rating:
Likely achieved a high Euro NCAP rating, reflecting its advanced safety features.
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