Mercedes SL Class R129 Series Complete Workshop Service Repair Manual 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SL-Class Chassis Code: R129 Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Market Position: The Mercedes-Benz SL-Class (R129) represented the pinnacle of automotive luxury, performance, and engineering in its era. Positioned as a grand tourer and flagship convertible, it competed with other high-end luxury sports cars and convertibles from manufacturers like Porsche, BMW, and Jaguar. Competitive Analysis Key Competitors: Porsche 911 (964/993 generations), BMW 8 Series Convertible (E31), Jaguar XJS, Chevrolet Corvette (C4/C5 generations). Key Features Defining Features: Advanced safety features for its time (e.g., pop-up roll bar), robust build quality, powerful V8 and V12 engines, sophisticated comfort features, and elegant styling. The R129 was a substantial evolution from its predecessor, the R107 SL. Manual Value Proposition Value For Owners: This manual is essential for owners seeking to maintain, diagnose, and repair their R129 SL-Class. It provides the in-depth technical knowledge required to service these complex vehicles accurately, saving time and money on dealership repairs and ensuring longevity. 📋 Manual Details Coverage Areas Applicable Years: 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001 Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Comprehensive Workshop Service and Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, repair, and reassembly of all engine variants, including cylinder heads, pistons, crankshaft, camshafts, timing components, lubrication system, cooling system. Engine Management And Electronics: Engine control unit (ECU) diagnostics, fuel injection systems (Bosch KE-Jetronic, LH-Jetronic), ignition systems, emissions control, sensor testing and replacement, wiring diagrams. Transmission Manual And Automatic: Service and repair procedures for automatic transmissions (e.g., 722.3, 722.4, 722.5, 722.6), clutch system, manual transmission (if applicable to specific models), torque converter, transmission control module. Suspension And Steering: Front and rear suspension components (struts, control arms, bushings, anti-roll bars), power steering system (pump, rack, hoses), steering column, alignment procedures. Brakes: Front and rear brake systems (disc brakes), ABS (Anti-lock Braking System) components and diagnostics, brake lines, master cylinder, calipers, pads, rotors, brake fluid specifications. Electrical System: Comprehensive wiring diagrams for all vehicle systems, battery, alternator, starter motor, lighting systems, power windows, mirrors, seats, climate control, SRS airbag system, diagnostic connector (OBD-I / proprietary). Body And Chassis: Body panel removal and installation, door mechanisms, convertible top operation and repair, interior trim, bumpers, frame diagnostics, rust prevention and repair. Climate Control And HVAC: Air conditioning system components, refrigerant handling, heater core, blower motor, climate control unit diagnostics, cabin filter replacement. Comfort And Convenience: Power seat adjustments, memory functions, remote central locking, cruise control, interior lighting, windshield wipers and washers. Procedures Included Scheduled Maintenance: Detailed service intervals for oil changes, filter replacements, fluid flushes, spark plug replacement, belt inspections and replacement, brake service, and general inspections based on mileage and time. Troubleshooting Diagnostics: Systematic troubleshooting guides for common and uncommon problems, fault code interpretation, diagnostic charts, symptom-based diagnostics. Component Replacement: Step-by-step instructions for removing, inspecting, repairing, and reinstalling major and minor components across all vehicle systems. Rebuilding Procedures: Comprehensive instructions for rebuilding engines, transmissions, brake calipers, and other major assemblies. Technical Specifications And Data: Torque specifications for all fasteners, engine timing procedures, diagnostic data, fluid capacities, electrical system schematics, wheel alignment specifications. Conversion And Modification: Information on factory options, specifications for different engine variants, and sometimes guidance on related accessories. Technical Depth Depth Of Coverage: Extensive. Covers everything from basic fluid checks and filter changes to complete engine and transmission overhauls, complex electrical diagnostics, and bodywork repairs. Suitable for professional technicians and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution scans for clear text and diagrams, optimized for digital viewing and printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Search Functionality: Searchable text within the PDF allows for quick retrieval of specific information. ⚙️ Engine Specifications Primary Engine Variants Engine Options 1989-2001: 3.0L M104 Inline-6 (e.g., SL300-24), 5.0L M119 V8 (e.g., SL500), 6.0L M119 V8 (e.g., SL600), 6.0L M120 V12 (e.g., SL600). Engine Details Sl500 Engine Code Sl500: M119.960 / M119.972 Engine Type Sl500: SOHC V8 (later DOHC M119.972) Displacement Sl500: 4973 cc (5.0 Liters) Horsepower Sl500: Approx. 322 hp @ 5500 rpm (depending on market and year) Torque Sl500: Approx. 339 lb-ft @ 3900 rpm (depending on market and year) Engine Details Sl600 Engine Code Sl600: M120.980 / M120.982 Engine Type Sl600: DOHC V12 Displacement Sl600: 5987 cc (6.0 Liters) Horsepower Sl600: Approx. 389 hp @ 5200 rpm Torque Sl600: Approx. 420 lb-ft @ 3700 rpm Fuel System Fuel Injection System: Bosch Electronic Fuel Injection (KE-Jetronic, LH-Jetronic, ME-Motor Control) Fuel Type: Premium Unleaded Gasoline (91+ Octane) 🔧 Transmission Standard Transmission Standard Transmission Type: 4-speed Automatic Transmission (e.g., 722.3, 722.4, 722.5) Optional Transmission Optional Transmission...

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Sku: 183341

Collections: ALL Mercedes

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Tags: 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 Car Cars Mercedes Misc SL Class R129 Series

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Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

SL-Class

Chassis Code:

Product Type:

Workshop Service Repair Manual

👋 Introduction

Market Position

Market Position:

The Mercedes-Benz SL-Class (R129) represented the pinnacle of automotive luxury, performance, and engineering in its era. Positioned as a grand tourer and flagship convertible, it competed with other high-end luxury sports cars and convertibles from manufacturers like Porsche, BMW, and Jaguar.

Competitive Analysis

Key Competitors:

Porsche 911 (964/993 generations), BMW 8 Series Convertible (E31), Jaguar XJS, Chevrolet Corvette (C4/C5 generations).

Key Features

Defining Features:

Advanced safety features for its time (e.g., pop-up roll bar), robust build quality, powerful V8 and V12 engines, sophisticated comfort features, and elegant styling. The R129 was a substantial evolution from its predecessor, the R107 SL.

Manual Value Proposition

Value For Owners:

This manual is essential for owners seeking to maintain, diagnose, and repair their R129 SL-Class. It provides the in-depth technical knowledge required to service these complex vehicles accurately, saving time and money on dealership repairs and ensuring longevity.

📋 Manual Details

Coverage Areas

Applicable Years:

1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001

Page Count

Estimated Page Count:

1500+

Manual Type

Manual Type:

Comprehensive Workshop Service and Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed disassembly, inspection, repair, and reassembly of all engine variants, including cylinder heads, pistons, crankshaft, camshafts, timing components, lubrication system, cooling system.

Engine Management And Electronics:

Engine control unit (ECU) diagnostics, fuel injection systems (Bosch KE-Jetronic, LH-Jetronic), ignition systems, emissions control, sensor testing and replacement, wiring diagrams.

Transmission Manual And Automatic:

Service and repair procedures for automatic transmissions (e.g., 722.3, 722.4, 722.5, 722.6), clutch system, manual transmission (if applicable to specific models), torque converter, transmission control module.

Suspension And Steering:

Front and rear suspension components (struts, control arms, bushings, anti-roll bars), power steering system (pump, rack, hoses), steering column, alignment procedures.

Brakes:

Front and rear brake systems (disc brakes), ABS (Anti-lock Braking System) components and diagnostics, brake lines, master cylinder, calipers, pads, rotors, brake fluid specifications.

Electrical System:

Comprehensive wiring diagrams for all vehicle systems, battery, alternator, starter motor, lighting systems, power windows, mirrors, seats, climate control, SRS airbag system, diagnostic connector (OBD-I / proprietary).

Body And Chassis:

Body panel removal and installation, door mechanisms, convertible top operation and repair, interior trim, bumpers, frame diagnostics, rust prevention and repair.

Climate Control And HVAC:

Air conditioning system components, refrigerant handling, heater core, blower motor, climate control unit diagnostics, cabin filter replacement.

Comfort And Convenience:

Power seat adjustments, memory functions, remote central locking, cruise control, interior lighting, windshield wipers and washers.

Procedures Included

Scheduled Maintenance:

Detailed service intervals for oil changes, filter replacements, fluid flushes, spark plug replacement, belt inspections and replacement, brake service, and general inspections based on mileage and time.

Troubleshooting Diagnostics:

Systematic troubleshooting guides for common and uncommon problems, fault code interpretation, diagnostic charts, symptom-based diagnostics.

Component Replacement:

Step-by-step instructions for removing, inspecting, repairing, and reinstalling major and minor components across all vehicle systems.

Rebuilding Procedures:

Comprehensive instructions for rebuilding engines, transmissions, brake calipers, and other major assemblies.

Technical Specifications And Data:

Torque specifications for all fasteners, engine timing procedures, diagnostic data, fluid capacities, electrical system schematics, wheel alignment specifications.

Conversion And Modification:

Information on factory options, specifications for different engine variants, and sometimes guidance on related accessories.

Technical Depth

Depth Of Coverage:

Extensive. Covers everything from basic fluid checks and filter changes to complete engine and transmission overhauls, complex electrical diagnostics, and bodywork repairs. Suitable for professional technicians and experienced DIY enthusiasts.

📊 Manual Specifications

File Format

File Format:

PDF (Portable Document Format)

Print Quality

Print Quality:

High-resolution scans for clear text and diagrams, optimized for digital viewing and printing.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Searchability

Search Functionality:

Searchable text within the PDF allows for quick retrieval of specific information.

⚙️ Engine Specifications

Primary Engine Variants

Engine Options 1989-2001:

3.0L M104 Inline-6 (e.g., SL300-24), 5.0L M119 V8 (e.g., SL500), 6.0L M119 V8 (e.g., SL600), 6.0L M120 V12 (e.g., SL600).

Engine Details Sl500

Engine Code Sl500:

M119.960 / M119.972

Engine Type Sl500:

SOHC V8 (later DOHC M119.972)

Displacement Sl500:

4973 cc (5.0 Liters)

Horsepower Sl500:

Approx. 322 hp @ 5500 rpm (depending on market and year)

Torque Sl500:

Approx. 339 lb-ft @ 3900 rpm (depending on market and year)

Engine Details Sl600

Engine Code Sl600:

M120.980 / M120.982

Engine Type Sl600:

DOHC V12

Displacement Sl600:

5987 cc (6.0 Liters)

Horsepower Sl600:

Approx. 389 hp @ 5200 rpm

Torque Sl600:

Approx. 420 lb-ft @ 3700 rpm

Fuel System

Fuel Injection System:

Bosch Electronic Fuel Injection (KE-Jetronic, LH-Jetronic, ME-Motor Control)

Fuel Type:

Premium Unleaded Gasoline (91+ Octane)

🔧 Transmission

Standard Transmission

Standard Transmission Type:

4-speed Automatic Transmission (e.g., 722.3, 722.4, 722.5)

Optional Transmission

Optional Transmission Type:

5-speed Automatic Transmission (e.g., 722.6 'NAG') introduced later in production for some models.

Features

Transmission Control:

Electronic transmission control for smoother shifts and optimized performance, 'Comfort' and 'Sport' modes on later models.

Fluid Specifications

Automatic Transmission Fluid Type:

MB Approved Automatic Transmission Fluid (e.g., ATF Dexron II/III or successor, refer to specific vehicle documentation or manual).

Fluid Capacities

Automatic Transmission Fluid Capacity:

Approx. 8-9 Liters (check manual for exact quantity during service/rebuild).

📐 Dimensions

Exterior Dimensions Approximate

Length:

4477 mm (176.3 in)

Width:

1812 mm (71.3 in)

Height:

1303 mm (51.3 in)

Wheelbase

Wheelbase:

2515 mm (99.0 in)

Weights

Curb Weight Approximate:

1700-1900 kg (3750-4200 lbs) depending on engine and options.

Gross Vehicle Weight Rating Approximate:

2100-2300 kg (4630-5070 lbs)

Cargo

Trunk Capacity Approximate:

Approx. 170-200 Liters (with roof up).

🛡️ Safety Features

Ratings

Historical Safety Perception:

While formal crash test ratings from agencies like NHTSA or IIHS for this specific era are less standardized than today, the R129 was engineered with a strong focus on occupant safety, featuring a monocoque chassis and advanced restraint systems.

Active Features

Active Safety Systems:

Anti-lock Braking System (ABS), Traction Control System (ASR - optional on some models, standard on later V8/V12).

Passive Features

Passive Safety Features:

Driver and front passenger airbags, seatbelt pretensioners, reinforced A-pillars and windscreen frame, integrated rollover protection system (pop-up roll bar activated automatically or manually), energy-absorbing crumple zones.

Convertible Top Safety

Convertible Top Features:

Integrated hydraulic rollover protection system that deploys automatically in certain impact scenarios or can be manually deployed.

💡 Technology Features

Infotainment

Infotainment Features:

Period-appropriate analog radio systems, cassette player, optional CD changer. Later models offered more integrated sound systems. Basic trip computer functionality was available.

Driver Assistance

Driver Assistance Systems:

Cruise Control, Anti-lock Braking System (ABS), Traction Control System (ASR - on later models).

Comfort Features

Comfort And Convenience Tech:

Power-adjustable seats with memory function, heated seats, automatic climate control, power windows, power mirrors, heated rear window, remote central locking.

Convertible Top Technology

Convertible Top Operation:

Fully automatic hydraulic convertible top operation with a power-operated tonneau cover. The manual provides detailed service information for this complex system.

🔧 Maintenance

Service Intervals General

Oil Change Interval:

Typically every 7,500-10,000 miles or 12 months, whichever comes first (refer to manual for specific engine/oil type).

Major Service Intervals:

Major services including spark plug replacement, coolant flush, transmission fluid change, and differential fluid change usually occur at intervals like 30,000, 60,000, or 100,000 miles (refer to manual).

Fluid Specifications

Engine Oil Specification:

MB Approved Engine Oil (e.g., SAE 0W-40, 5W-40, 5W-30 depending on year and climate - consult manual for exact specifications).

Coolant Type:

Mercedes-Benz Approved Antifreeze/Coolant (typically a silicate-free, long-life formulation).

Brake Fluid Type:

DOT 4 Brake Fluid.

Power Steering Fluid Type:

MB Approved Hydraulic Fluid (often based on mineral oil, consult manual for specific fluid).

Known Issues

Common Issues Engine M119:

Harness wiring insulation degradation (can cause engine misfires, oil leaks), MAS airflow sensor issues, distributor-less ignition system components (coil packs, crank position sensors).

Common Issues Electrical:

Window regulator failures, door lock actuator problems, SRS system faults (often due to wiring or sensor issues), OVP relay failures on earlier models.

Common Issues Convertible Top:

Hydraulic leaks in the convertible top system, electrical issues controlling the top, seal degradation.

Common Issues Suspension:

Wear in control arm bushings, strut mounts, and ball joints leading to noise and imprecise handling.

Part Numbers Examples

Oil Filter Part Number Example:

Mercedes-Benz: A0001802609 (varies by engine, always verify with VIN).

Air Filter Part Number Example:

Mercedes-Benz: A1040940704 / A1190940304 (varies by engine, always verify with VIN).

📚 Vehicle History

Brand Heritage

Mercedes Benz Heritage:

Mercedes-Benz has a long-standing reputation for luxury, engineering excellence, and pioneering automotive safety features, with the SL (Sport Leicht) designation representing their line of sporty, yet comfortable, roadsters for decades.

Model Evolution

R129 Introduction:

The R129 SL-Class was introduced in 1989 as the successor to the successful R107 SL. It marked a significant departure in design and technology, featuring a more aerodynamic and muscular body, advanced electronics, and a more sophisticated suspension system.

R129 Engine Progression:

Initial models featured the 3.0L 24-valve inline-6 and the 5.0L V8. The V12 engine was introduced for the 1992 model year, and later models saw updates to the V8 and the introduction of the 722.6 5-speed automatic transmission.

R129 Facelifts And Updates:

The R129 received a significant facelift in 1995 (often referred to as the '95.5' update), which included revised front and rear bumpers, updated headlights, side skirts, standard V8 engines, and the availability of the 5-speed automatic transmission and new engine variants.

Production

Production Period:

1989 - 2001

Manufacturing Location:

Bremen, Germany

🏆 Awards & Recognition

Recognitions

Model Reputation:

The R129 SL-Class is widely recognized for its build quality, luxury, and engineering prowess. While specific awards might be difficult to pinpoint retrospectively, it consistently received positive reviews from automotive publications for its performance, comfort, and safety innovations.

Ratings

Contemporary Reviews:

Contemporary reviews from publications like Car and Driver, Road & Track, and MotorTrend often praised its refined ride, powerful engines, and sophisticated cabin. It was considered a benchmark for grand touring convertibles.