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2007-2010 Mercedes SPRINTER Factory Service Repair Manual

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$141.00
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$141.00
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: Sprinter Model Designation: NCV3 Model Years Covered: 2007, 2008, 2009, 2010 Codes Chassis Code: NCV3 Engine Codes Covered: OM642 (V6 Diesel), M272 (V6 Gasoline) 👋 Introduction Market Position Market Position: The Mercedes-Benz Sprinter NCV3 represented a significant evolution in the light commercial vehicle segment, known for its durability, versatility, and premium build quality. Competitive Analysis Competitors: Competed with vehicles like the Ford Transit, Ram ProMaster (though not in its initial US form), and other European panel vans and chassis cabs. Key Features Key Features: Robust construction, fuel-efficient diesel engine options, spacious cargo area, comfortable driving experience, extensive customization options for various trades and applications. Manual Value Proposition Value Proposition: This rare factory service manual provides in-depth, OEM-level information critical for maintaining and repairing the 2007-2010 Sprinter, ensuring longevity and optimal performance. 📋 Manual Details Coverage Areas Primary Coverage: Automatic Transmission, V6 Petrol Engines, V6 Diesel Engines Page Count Estimated Page Count: Extensive (Exact number not specified, but typical for factory service manuals of this era) Manual Type Manual Type: Factory Service Repair Manual, Troubleshooting Manual, Wiring Diagrams Language Language: English Format Format: Digital (Requires Internet Explorer with ActiveX, 32-bit Windows OS) 📖 Manual Coverage Systems Covered Powertrain: V6 Gasoline Engine (M272), V6 Turbo Diesel Engine (OM642), Automatic Transmission Chassis: Suspension, Steering, Brakes, Wheels, Tires Electrical: Complete Electrical System, Wiring Diagrams, Fuses, Relays, ECUs, Lighting, Accessories Body: Body Panels, Doors, Interior Trim, HVAC System, Seats Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections Repair: Engine Overhaul, Transmission Rebuild, Component Replacement, Diagnosis and Repair Troubleshooting: Diagnostic Procedures, Fault Code Interpretation, Symptom-Based Troubleshooting Diagnostics: System Diagnostics, On-Board Diagnostics (OBD-II) Procedures, Scan Tool Usage Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIYers Diagnostic Tools: Covers use of factory diagnostic tools and procedures 📊 Manual Specifications File Format Digital Format Requirements: Microsoft Internet Explorer (version 9 or earlier recommended), ActiveX enabled, 32-bit Windows OS (7, XP, Vista, 2000) Browser Compatibility: Incompatible with Firefox, Safari, Chrome, Edge, Internet Explorer 10+, and Windows 8 Print Quality Print Quality Notes: High resolution, suitable for printing specific sections if needed Binding Type Binding Type: Digital CD/DVD or Download (as per typical product delivery for this era) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Diesel Engine Code: OM642 Engine Type: 3.0L V6 Turbo Diesel (Common Rail) Bore X Stroke: 83.0 mm x 92.0 mm (approximate) Compression Ratio: 17.0:1 (approximate) Horsepower: Approx. 154-188 hp (depending on specific model/tuning) Torque: Approx. 295-325 lb-ft (depending on specific model/tuning) Fuel System: Common Rail Direct Injection (CRDI) with Turbocharger and Intercooler Primary Engine Petrol Engine Code: M272 Engine Type: 3.5L V6 Gasoline Bore X Stroke: 92.6 mm x 86.0 mm (approximate) Compression Ratio: 10.7:1 (approximate) Horsepower: Approx. 258 hp Torque: Approx. 258 lb-ft Fuel System: Electronic Fuel Injection (EFI) 🔧 Transmission Standard Transmission Type: Automatic Transmission Model Codes: Likely variations of the Mercedes-Benz 5G-TRONIC or similar 5-speed automatic transmissions Features: Electronically controlled, adaptive shift programs, torque converter lock-up Fluid Specifications Automatic Transmission Fluid: Refer to specific manual section for exact MB Fluid Specification (e.g., MB 236.10, MB 236.12, or MB 236.14 depending on year/application) 📐 Dimensions Exterior Wheelbase: Multiple options available, typically 118, 138, and 158 inches (approximate) Cargo Volume: Varies significantly based on wheelbase and roof height configurations, often exceeding 300-500 cubic feet Weights Gross Vehicle Weight Rating Gvwr: Ranges from 3,500 kg (Class 2a) to over 5,000 kg (Class 3, depending on configuration and market) 🛡️ Safety Features Ratings Crash Test Ratings: Generally high for its class, but specific NHTSA/IIHS ratings may vary by year and configuration. Focus is on commercial vehicle safety standards. Active Features Active Safety: Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), Brake Assist (BAS) Passive Features Passive Safety: Front airbags, reinforced body structure, seatbelt pretensioners 💡 Technology Features Infotainment Infotainment System: Basic infotainment systems available, often including CD player, AM/FM radio, and optional navigation. Audio 5, Audio 20, or COMAND systems might be offered depending on trim. Driver Assistance Driver Assistance: Available features include parking sensors, cruise control, and potentially a basic backup camera system (less common on early models). Connectivity Connectivity: Limited by modern standards; typically Bluetooth for hands-free calling on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval Diesel: Typically 10,000 - 15,000 miles or 12-24 months (refer to manual for specific interval based on driving conditions) Oil Change Interval Gasoline: Typically 5,000 - 10,000 miles or 12 months (refer to manual for specific interval) Air Filter Replacement: Variable, often around 30,000 - 45,000 miles or as needed based on operating environment Fuel Filter Replacement Diesel: Typically 30,000 - 60,000 miles Fluid Specifications Engine Oil Diesel: Refer to manual for specific MB 229.51 or 229.52 approved 5W-30 or 5W-40 synthetic oil Engine Oil Gasoline:...
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2007-2010 Mercedes SPRINTER Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
Sprinter
Model Designation:
NCV3
Model Years Covered:
2007, 2008, 2009, 2010
Codes
Chassis Code:
NCV3
Engine Codes Covered:
OM642 (V6 Diesel), M272 (V6 Gasoline)
👋 Introduction
Market Position
Market Position:
The Mercedes-Benz Sprinter NCV3 represented a significant evolution in the light commercial vehicle segment, known for its durability, versatility, and premium build quality.
Competitive Analysis
Competitors:
Competed with vehicles like the Ford Transit, Ram ProMaster (though not in its initial US form), and other European panel vans and chassis cabs.
Key Features
Key Features:
Robust construction, fuel-efficient diesel engine options, spacious cargo area, comfortable driving experience, extensive customization options for various trades and applications.
Manual Value Proposition
Value Proposition:
This rare factory service manual provides in-depth, OEM-level information critical for maintaining and repairing the 2007-2010 Sprinter, ensuring longevity and optimal performance.
📋 Manual Details
Coverage Areas
Primary Coverage:
Automatic Transmission, V6 Petrol Engines, V6 Diesel Engines
Page Count
Estimated Page Count:
Extensive (Exact number not specified, but typical for factory service manuals of this era)
Manual Type
Manual Type:
Factory Service Repair Manual, Troubleshooting Manual, Wiring Diagrams
Language
Language:
English
Format
Format:
Digital (Requires Internet Explorer with ActiveX, 32-bit Windows OS)
📖 Manual Coverage
Systems Covered
Powertrain:
V6 Gasoline Engine (M272), V6 Turbo Diesel Engine (OM642), Automatic Transmission
Chassis:
Suspension, Steering, Brakes, Wheels, Tires
Electrical:
Complete Electrical System, Wiring Diagrams, Fuses, Relays, ECUs, Lighting, Accessories
Body:
Body Panels, Doors, Interior Trim, HVAC System, Seats
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections
Repair:
Engine Overhaul, Transmission Rebuild, Component Replacement, Diagnosis and Repair
Troubleshooting:
Diagnostic Procedures, Fault Code Interpretation, Symptom-Based Troubleshooting
Diagnostics:
System Diagnostics, On-Board Diagnostics (OBD-II) Procedures, Scan Tool Usage
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIYers
Diagnostic Tools:
Covers use of factory diagnostic tools and procedures
📊 Manual Specifications
File Format
Digital Format Requirements:
Microsoft Internet Explorer (version 9 or earlier recommended), ActiveX enabled, 32-bit Windows OS (7, XP, Vista, 2000)
Browser Compatibility:
Incompatible with Firefox, Safari, Chrome, Edge, Internet Explorer 10+, and Windows 8
Print Quality
Print Quality Notes:
High resolution, suitable for printing specific sections if needed
Binding Type
Binding Type:
Digital CD/DVD or Download (as per typical product delivery for this era)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine Diesel
Engine Code:
OM642
Engine Type:
3.0L V6 Turbo Diesel (Common Rail)
Bore X Stroke:
83.0 mm x 92.0 mm (approximate)
Compression Ratio:
17.0:1 (approximate)
Horsepower:
Approx. 154-188 hp (depending on specific model/tuning)
Torque:
Approx. 295-325 lb-ft (depending on specific model/tuning)
Fuel System:
Common Rail Direct Injection (CRDI) with Turbocharger and Intercooler
Primary Engine Petrol
Engine Code:
M272
Engine Type:
3.5L V6 Gasoline
Bore X Stroke:
92.6 mm x 86.0 mm (approximate)
Compression Ratio:
10.7:1 (approximate)
Horsepower:
Approx. 258 hp
Torque:
Approx. 258 lb-ft
Fuel System:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard Transmission
Type:
Automatic Transmission
Model Codes:
Likely variations of the Mercedes-Benz 5G-TRONIC or similar 5-speed automatic transmissions
Features:
Electronically controlled, adaptive shift programs, torque converter lock-up
Fluid Specifications
Automatic Transmission Fluid:
Refer to specific manual section for exact MB Fluid Specification (e.g., MB 236.10, MB 236.12, or MB 236.14 depending on year/application)
📐 Dimensions
Exterior
Wheelbase:
Multiple options available, typically 118, 138, and 158 inches (approximate)
Cargo Volume:
Varies significantly based on wheelbase and roof height configurations, often exceeding 300-500 cubic feet
Weights
Gross Vehicle Weight Rating Gvwr:
Ranges from 3,500 kg (Class 2a) to over 5,000 kg (Class 3, depending on configuration and market)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Generally high for its class, but specific NHTSA/IIHS ratings may vary by year and configuration. Focus is on commercial vehicle safety standards.
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), Brake Assist (BAS)
Passive Features
Passive Safety:
Front airbags, reinforced body structure, seatbelt pretensioners
💡 Technology Features
Infotainment
Infotainment System:
Basic infotainment systems available, often including CD player, AM/FM radio, and optional navigation. Audio 5, Audio 20, or COMAND systems might be offered depending on trim.
Driver Assistance
Driver Assistance:
Available features include parking sensors, cruise control, and potentially a basic backup camera system (less common on early models).
Connectivity
Connectivity:
Limited by modern standards; typically Bluetooth for hands-free calling on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval Diesel:
Typically 10,000 - 15,000 miles or 12-24 months (refer to manual for specific interval based on driving conditions)
Oil Change Interval Gasoline:
Typically 5,000 - 10,000 miles or 12 months (refer to manual for specific interval)
Air Filter Replacement:
Variable, often around 30,000 - 45,000 miles or as needed based on operating environment
Fuel Filter Replacement Diesel:
Typically 30,000 - 60,000 miles
Fluid Specifications
Engine Oil Diesel:
Refer to manual for specific MB 229.51 or 229.52 approved 5W-30 or 5W-40 synthetic oil
Engine Oil Gasoline:
Refer to manual for specific MB 229.5 or MB 229.3 approved synthetic oil (e.g., 0W-40, 5W-40)
Coolant:
MB 325.0 or 326.0 approved G48 (blue/green) antifreeze concentrate, mixed 50/50 with distilled water
Known Issues
Common Diesel Issues:
Diesel Particulate Filter (DPF) regeneration issues, EGR valve problems, glow plug failures, potential AdBlue system issues (if equipped later in the model run/market).
Common Gasoline Issues:
Timing chain stretch/failure on the M272 engine (especially early production), intake manifold runner flap issues, sensor failures.
Common Transmission Issues:
Torque converter issues, solenoid failures, valve body problems if maintenance is neglected.
📚 Vehicle History
Brand Heritage
Mercedes Benz Heritage:
Mercedes-Benz has a long-standing reputation for engineering excellence and producing robust commercial vehicles.
Model Evolution
Ncv3 Generation:
The NCV3 generation (2007-2018 in North America) was a significant redesign from the previous T1N (W638/W639) models, offering improved ergonomics, safety, and powertrain options.
Production
Production Locations:
Primarily manufactured in Germany (Düsseldorf) and later also in the United States (Charleston, South Carolina).
🏆 Awards & Recognition
Recognitions
Awards And Recognitions:
The Sprinter has consistently received awards for its utility, reliability, and best-in-class status in the commercial van segment from various automotive publications and industry bodies.
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