Mercury Milan 2010 Service Repair Workshop Manual Pdf

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🏷️ Basic Information Identification Make: Mercury Model: Milan Year: 2010 Codes Platform: Ford CD3 Platform 👋 Introduction Market Position Vehicle Segment: Mid-size Sedan Brand Niche: Mercury was Ford's premium division, positioning the Milan as a more upscale alternative to the Ford Fusion. Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Nissan Altima, Chevrolet Malibu, Dodge Avenger Key Features Manual Value Proposition: Provides professional-level repair and maintenance information for DIY enthusiasts and professional technicians, enabling cost-effective upkeep and repairs. Vehicle Key Features: Comfortable ride, spacious interior, available AWD, stylish design for its segment. 📋 Manual Details Coverage Areas Geography: North America (USA, Canada, Mexico) Language: English Manual Type: Service Repair Workshop Manual Market: Aftermarket, Professional Mechanics Page Count Estimated Pages: Hundreds (Specific count not provided, but described as very detailed) Format File Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Powertrain: Engine (2.5L Duratec, 3.0L Duratec), Transmission (6F35 Automatic), Drivetrain (FWD, AWD) Chassis: Suspension (Front & Rear), Steering, Brakes (Front & Rear Disc), Wheels & Tires Electrical: Ignition System, Charging System, Starting System, Lighting, Instrumentation, Body Electrical, Powertrain Control Module (PCM), Body Control Module (BCM) Body: Body Panels, Doors, Windows, Seats, HVAC System, Restraint Systems (Airbags), Exterior Trim, Interior Trim Diagnostics: Troubleshooting, Diagnostic Trouble Codes (DTCs), OBD-II Diagnostics, Wiring Diagrams Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes (Oil, Coolant, Brake Fluid), Filter Replacements, Inspections Repair: Engine Overhaul, Transmission Service, Brake Component Replacement, Suspension Component Replacement, Electrical Component Repair, Body Panel Repair Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults across all systems. Specifications: Torque specifications for all fasteners, clearances, fluid capacities, and electrical specifications. Technical Depth Depth: Comprehensive (covers basic maintenance to complex component overhauls and diagnostics) Diagrams: Detailed photos and exploded diagrams for visual guidance on assembly/disassembly. Instructions: Step-by-step instructions written for professional mechanics and technicians. 📊 Manual Specifications File Format Compatibility: Windows and macOS compatible Print Quality Printable: Printable (single page or entire manual) Binding Type Digital Binding: No physical binding (digital download) Paper Type Digital Paper: N/A (Digital PDF) Licensing License Type: Lifetime use, no expiry dates, no renewal fees Device Compatibility: Usable on multiple computers, tablets, and smartphones ⚙️ Engine Specifications Primary Engine Engine 1: 2.5L I4 Duratec Engine 1 Code: ZNA (likely) Engine 1 Displacement: 2488 cc (151.8 cu in) Engine 1 Bore X Stroke: 87.6 mm x 103.0 mm (3.45 in x 4.06 in) Engine 1 Compression Ratio: 9.7:1 Engine 1 Horsepower: 171 hp @ 6000 rpm Engine 1 Torque: 171 lb-ft @ 4500 rpm Secondary Engine Engine 2: 3.0L V6 Duratec Engine 2 Code: ZFC (likely) Engine 2 Displacement: 2967 cc (181.1 cu in) Engine 2 Bore X Stroke: 89.0 mm x 79.5 mm (3.50 in x 3.13 in) Engine 2 Compression Ratio: 10.0:1 Engine 2 Horsepower: 221 hp @ 6400 rpm Engine 2 Torque: 205 lb-ft @ 4500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (87 octane recommended, 91 octane for optimal performance) Cooling System Coolant Type: Ford Premium Gold Coolant (or equivalent HOAT) Coolant Capacity: Approx. 8.0 quarts (7.6 liters) for 2.5L; Approx. 8.5 quarts (8.0 liters) for 3.0L 🔧 Transmission Standard Transmission Type Std: 6-speed Automatic (6F35) Transmission Type Std Driven Wheels: Front-Wheel Drive (FWD) Optional Transmission Type Opt: 6-speed Automatic (6F35) Transmission Type Opt Driven Wheels: All-Wheel Drive (AWD) - available with 3.0L V6 Features Transmission Fluid Type: MERCON LV Automatic Transmission Fluid Transmission Fluid Capacity: Approx. 8.5 quarts (8.0 liters) (dry fill) 📐 Dimensions Exterior Length: 190.7 in (4844 mm) Width: 72.6 in (1844 mm) Height: 58.0 in (1473 mm) Wheelbase: 112.2 in (2850 mm) Front Track: 62.2 in (1580 mm) Rear Track: 61.2 in (1555 mm) Interior Passenger Volume: 97.3 cu ft (2755 L) Front Headroom: 38.8 in (986 mm) Front Legroom: 42.4 in (1077 mm) Rear Headroom: 37.3 in (947 mm) Rear Legroom: 37.7 in (958 mm) Cargo Trunk Volume: 16.5 cu ft (467 L) Weights Curb Weight 2.5L: Approx. 3430 lbs (1556 kg) Curb Weight 3.0L FWD: Approx. 3515 lbs (1594 kg) Curb Weight 3.0L AWD: Approx. 3665 lbs (1662 kg) 🛡️ Safety Features Ratings NHTSA Front Driver Side Impact: 5 Stars NHTSA Front Passenger Side Impact: 5 Stars NHTSA Side Driver Seat: 5 Stars NHTSA Side Rear Seat: 5 Stars NHTSA Rollover Rating: 4 Stars IIHS Front Impact Rating: Good IIHS Side Impact Rating: Good Active Features ABS: Standard 4-wheel Anti-lock Braking System (ABS) Traction Control: Standard Traction Control System (TCS) Electronic Stability Control: Standard Electronic Stability Control (ESC), referred to as AdvanceTrac Passive Features Airbags Front: Dual-stage front airbags for driver and front passenger Airbags Side: Front-seat mounted side airbags Airbags Curtain: Front and rear side-curtain airbags Seatbelts: 3-point height-adjustable front seat belts with pretensioners; rear 3-point seat belts 💡 Technology Features Infotainment Audio System: Optional Ford SYNC infotainment system with voice control, Bluetooth connectivity, USB port....

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Type: Car

Sku: 486684

Collections: ALL Featured Mercury

Availability: In stock

Tags: 2010 Car Cars Featured Mercury Milan

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Description

🏷️ Basic Information

Identification

Make:

Mercury

Model:

Milan

Year:

Codes

Platform:

Ford CD3 Platform

👋 Introduction

Market Position

Vehicle Segment:

Mid-size Sedan

Brand Niche:

Mercury was Ford's premium division, positioning the Milan as a more upscale alternative to the Ford Fusion.

Competitive Analysis

Key Competitors:

Toyota Camry, Honda Accord, Nissan Altima, Chevrolet Malibu, Dodge Avenger

Key Features

Manual Value Proposition:

Provides professional-level repair and maintenance information for DIY enthusiasts and professional technicians, enabling cost-effective upkeep and repairs.

Vehicle Key Features:

Comfortable ride, spacious interior, available AWD, stylish design for its segment.

📋 Manual Details

Coverage Areas

Geography:

North America (USA, Canada, Mexico)

Language:

English

Manual Type:

Service Repair Workshop Manual

Market:

Aftermarket, Professional Mechanics

Page Count

Estimated Pages:

Hundreds (Specific count not provided, but described as very detailed)

Format

File Format:

PDF (Downloadable)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (2.5L Duratec, 3.0L Duratec), Transmission (6F35 Automatic), Drivetrain (FWD, AWD)

Chassis:

Suspension (Front & Rear), Steering, Brakes (Front & Rear Disc), Wheels & Tires

Electrical:

Ignition System, Charging System, Starting System, Lighting, Instrumentation, Body Electrical, Powertrain Control Module (PCM), Body Control Module (BCM)

Body:

Body Panels, Doors, Windows, Seats, HVAC System, Restraint Systems (Airbags), Exterior Trim, Interior Trim

Diagnostics:

Troubleshooting, Diagnostic Trouble Codes (DTCs), OBD-II Diagnostics, Wiring Diagrams

Procedures Included

Maintenance:

Scheduled Maintenance, Fluid Changes (Oil, Coolant, Brake Fluid), Filter Replacements, Inspections

Repair:

Engine Overhaul, Transmission Service, Brake Component Replacement, Suspension Component Replacement, Electrical Component Repair, Body Panel Repair

Troubleshooting:

Step-by-step diagnostic procedures for common and uncommon faults across all systems.

Specifications:

Torque specifications for all fasteners, clearances, fluid capacities, and electrical specifications.

Technical Depth

Depth:

Comprehensive (covers basic maintenance to complex component overhauls and diagnostics)

Diagrams:

Detailed photos and exploded diagrams for visual guidance on assembly/disassembly.

Instructions:

Step-by-step instructions written for professional mechanics and technicians.

📊 Manual Specifications

File Format

Compatibility:

Windows and macOS compatible

Print Quality

Printable:

Printable (single page or entire manual)

Binding Type

Digital Binding:

No physical binding (digital download)

Paper Type

Digital Paper:

N/A (Digital PDF)

Licensing

License Type:

Lifetime use, no expiry dates, no renewal fees

Device Compatibility:

Usable on multiple computers, tablets, and smartphones

⚙️ Engine Specifications

Primary Engine

Engine 1:

2.5L I4 Duratec

Engine 1 Code:

ZNA (likely)

Engine 1 Displacement:

2488 cc (151.8 cu in)

Engine 1 Bore X Stroke:

87.6 mm x 103.0 mm (3.45 in x 4.06 in)

Engine 1 Compression Ratio:

9.7:1

Engine 1 Horsepower:

171 hp @ 6000 rpm

Engine 1 Torque:

171 lb-ft @ 4500 rpm

Secondary Engine

Engine 2:

3.0L V6 Duratec

Engine 2 Code:

ZFC (likely)

Engine 2 Displacement:

2967 cc (181.1 cu in)

Engine 2 Bore X Stroke:

89.0 mm x 79.5 mm (3.50 in x 3.13 in)

Engine 2 Compression Ratio:

10.0:1

Engine 2 Horsepower:

221 hp @ 6400 rpm

Engine 2 Torque:

205 lb-ft @ 4500 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (87 octane recommended, 91 octane for optimal performance)

Cooling System

Coolant Type:

Ford Premium Gold Coolant (or equivalent HOAT)

Coolant Capacity:

Approx. 8.0 quarts (7.6 liters) for 2.5L; Approx. 8.5 quarts (8.0 liters) for 3.0L

🔧 Transmission

Standard

Transmission Type Std:

6-speed Automatic (6F35)

Transmission Type Std Driven Wheels:

Front-Wheel Drive (FWD)

Optional

Transmission Type Opt:

6-speed Automatic (6F35)

Transmission Type Opt Driven Wheels:

All-Wheel Drive (AWD) - available with 3.0L V6

Features

Transmission Fluid Type:

MERCON LV Automatic Transmission Fluid

Transmission Fluid Capacity:

Approx. 8.5 quarts (8.0 liters) (dry fill)

📐 Dimensions

Exterior

Length:

190.7 in (4844 mm)

Width:

72.6 in (1844 mm)

Height:

58.0 in (1473 mm)

Wheelbase:

112.2 in (2850 mm)

Front Track:

62.2 in (1580 mm)

Rear Track:

61.2 in (1555 mm)

Interior

Passenger Volume:

97.3 cu ft (2755 L)

Front Headroom:

38.8 in (986 mm)

Front Legroom:

42.4 in (1077 mm)

Rear Headroom:

37.3 in (947 mm)

Rear Legroom:

37.7 in (958 mm)

Cargo

Trunk Volume:

16.5 cu ft (467 L)

Weights

Curb Weight 2.5L:

Approx. 3430 lbs (1556 kg)

Curb Weight 3.0L FWD:

Approx. 3515 lbs (1594 kg)

Curb Weight 3.0L AWD:

Approx. 3665 lbs (1662 kg)

🛡️ Safety Features

Ratings

NHTSA Front Driver Side Impact:

5 Stars

NHTSA Front Passenger Side Impact:

5 Stars

NHTSA Side Driver Seat:

5 Stars

NHTSA Side Rear Seat:

5 Stars

NHTSA Rollover Rating:

4 Stars

IIHS Front Impact Rating:

IIHS Side Impact Rating:

Active Features

Standard 4-wheel Anti-lock Braking System (ABS)

Traction Control:

Standard Traction Control System (TCS)

Electronic Stability Control:

Standard Electronic Stability Control (ESC), referred to as AdvanceTrac

Passive Features

Airbags Front:

Dual-stage front airbags for driver and front passenger

Airbags Side:

Front-seat mounted side airbags

Airbags Curtain:

Front and rear side-curtain airbags

Seatbelts:

3-point height-adjustable front seat belts with pretensioners; rear 3-point seat belts

💡 Technology Features

Infotainment

Audio System:

Optional Ford SYNC infotainment system with voice control, Bluetooth connectivity, USB port.

Navigation:

Optional factory-installed navigation system.

Display:

Standard AM/FM/CD/MP3 player with auxiliary input. Optional touchscreen display for SYNC and navigation.

Driver Assistance

Cruise Control:

Standard cruise control.

Parking Assist:

Optional rear parking assist sensors.

Connectivity

Usb Port:

Available via SYNC system for media playback and device charging.

Bluetooth:

Available via SYNC system for hands-free calling and audio streaming.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe duty: 5,000 miles (8,000 km) or 6 months.

Engine Air Filter Replacement:

Inspect every 15,000 miles (24,000 km), replace as needed. Typically every 30,000 miles (48,000 km).

Cabin Air Filter Replacement:

Inspect every 15,000 miles (24,000 km), replace as needed. Typically every 30,000 miles (48,000 km).

Transmission Fluid Change:

Inspect every 15,000 miles (24,000 km), replace as needed. Ford typically recommends replacement around 100,000 miles (160,000 km) or based on driving conditions.

Coolant Flush:

First flush at 100,000 miles (160,000 km) or 5 years, then every 50,000 miles (80,000 km) or 5 years thereafter.

Spark Plug Replacement:

2.5L Duratec: Platinum spark plugs, typically 100,000 miles (160,000 km). 3.0L Duratec: Platinum or Iridium spark plugs, typically 100,000 miles (160,000 km).

Fluid Specifications

Engine Oil Grade:

SAE 5W-20 (API SN certified)

Brake Fluid Type:

DOT 3

Known Issues

Engine Mounts:

Premature wear or failure of engine mounts, leading to vibrations.

Transmission Shifting:

Occasional harsh shifting or delayed engagement in the 6F35 transmission, often related to software updates or solenoid issues.

Power Steering Pump:

Leakage or failure of the hydraulic power steering pump on some models.

Interior Rattles:

Common for many vehicles in this class, dashboard and door panel rattles can occur.

HVAC Blend Door Actuator:

Failure of the blend door actuator can lead to improper temperature control within the cabin.

📚 Vehicle History

Brand Heritage

Mercury Legacy:

Founded in 1938 by Edsel Ford, Mercury was positioned as a 'mid-price' brand, bridging the gap between Ford and Lincoln.

Model Evolution

Milan Introduction:

The Mercury Milan was introduced for the 2006 model year as a replacement for the Mercury Sable, based on the Ford Fusion platform.

2010 Refresh:

The 2010 model year received a significant refresh, including updated exterior styling (grille, headlights, taillights), a revised interior with better materials, and the introduction of the 2.5L Duratec engine replacing the older 2.3L.

Production

Manufacturing Plant:

Flat Rock, Michigan, USA

Production End:

Mercury brand production ceased in 2011, meaning the 2010 Milan was one of the last models produced.

🏆 Awards & Recognition

Recognitions

Safety Awards:

Consistent 5-star NHTSA ratings and Good ratings from IIHS for its structure and safety features.

Segment Performance:

Praised for its comfortable ride and spacious cabin within its segment, though often seen as less engaging to drive than some competitors.

Ratings

Consumer Satisfaction General:

Varied consumer reviews, with praise for comfort and value, but some criticism regarding interior material quality and powertrain refinement in early models.