Mercury Monterey 2004-2007 Factory Service SHop Repair Manual
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🏷️ Basic Information Identification Make: Mercury Model: Monterey Model Years Covered: 2004, 2005, 2006, 2007 Codes Platform Code: D47 (based on Ford Five Hundred platform) 👋 Introduction Market Position Vehicle Segment: Full-size sedan Brand Positioning: A premium, comfortable, and spacious full-size sedan offering from Mercury, designed to compete with other domestic and international large sedans. Competitive Analysis Key Competitors: Buick Lucerne, Chrysler 300, Dodge Charger, Toyota Avalon, Chevrolet Impala. Key Features Vehicle Highlights: Spacious interior, comfortable ride, V6 engine option, upscale interior appointments, strong safety features. Manual Value Proposition: Provides factory-level diagnostic and repair procedures, enabling owners and technicians to accurately maintain and repair the vehicle, saving time and money. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive bumper-to-bumper repair and diagnostics Page Count Estimated Page Count: Varies based on specific year and engine, typically over 1500 pages for full factory service manual Manual Type Manual Type: Factory Service Manual / Shop Repair Manual Language Language: English Format Format: PDF with index 📖 Manual Coverage Systems Covered Engine Mechanical: Diagnosis, repair, overhaul, specifications for all components (cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication, cooling). Engine Performance: Fuel delivery, ignition system, air intake, exhaust system, emissions control, engine control module (ECM) diagnostics. Transmission: Automatic Transmission (likely 6F50/6F55) repair, overhaul, diagnosis, fluid specifications, torque converter, valve body, electronic controls. Drivetrain: Front-wheel drive (FWD) system, transaxle, CV joints, driveshafts, differential. Brakes: Hydraulic system, ABS (Anti-lock Braking System), traction control, brake pad/rotor replacement, caliper overhaul, bleeding procedures, parking brake. Suspension: Front and rear suspension components (struts, shocks, control arms, ball joints, sway bars), alignment specifications, troubleshooting. Steering: Power steering system, rack and pinion assembly, steering column, steering wheel removal, troubleshooting. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), wiring diagrams, fuse/relay locations. Body And Trim: Exterior panels, interior trim, door mechanisms, glass, mirrors, bumpers, hood, trunk lid, weatherstripping. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant, diagnosis, repair of blower motor, compressor, evaporator, condenser. Restraints: Airbag system diagnosis and repair, seat belt mechanisms, SRS (Supplemental Restraint System) components. Diagnostics: On-Board Diagnostics (OBD-II) procedures, diagnostic trouble codes (DTCs), scan tool usage, troubleshooting flowcharts. Procedures Included Maintenance: Routine oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement. Repair: Component removal and installation, rebuild procedures for major and minor assemblies, component testing and calibration. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon vehicle faults, often presented as flowcharts. Wiring Diagrams: Detailed electrical schematic diagrams for all vehicle systems, including power distribution, grounds, and component connections. Specifications: Torque specifications for all fasteners, fluid capacities, technical data for engine, transmission, brakes, suspension, etc. Technical Depth Depth Of Information: Factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text within the PDF document Print Quality Printability: Printable pages for physical reference Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 3.0L Duratec V6 Engine Code: Could be GZ (3.0L Vulcan OHV V6 for early models or specific trims) or likely ZT (3.0L Duratec 30 V6). Bore X Stroke: 3.0L Duratec: 89.0 mm x 79.5 mm (approximate) Compression Ratio: 3.0L Duratec: 10.3:1 (approximate) Performance Horsepower: 3.0L Duratec: Approximately 203-207 hp @ 6000 rpm Torque: 3.0L Duratec: Approximately 207-211 lb-ft @ 4800 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Fuel Octane Rating: 87 octane (recommended) 🔧 Transmission Standard Transmission Type: 6-speed automatic (likely 6F50/6F55) Transmission Drive: Front-Wheel Drive (FWD) Features Transmission Fluid Type: Mercon LV (or equivalent specified by Ford for the 6F50/6F55 transmission) Transmission Fluid Capacity: Approximately 10.5 quarts (dry fill), consult manual for specific change interval capacity. 📐 Dimensions Exterior Length: Approximately 200.5 inches Width: Approximately 74.4 inches Height: Approximately 58.1 inches Wheelbase: Approximately 112.9 inches Wheel Bolt Pattern: 5 x 4.5 inch (5x114.3mm) Weights Curb Weight: Approximately 3700-3900 lbs (depending on trim and options) Gross Vehicle Weight Rating Gvwr: Consult vehicle placard, typically around 4800-5000 lbs 🛡️ Safety Features Ratings NHTSA Front Crash Test Rating: 5-Star (for driver and passenger in frontal impact, for most years) NHTSA Side Crash Test Rating: 5-Star (for front and rear passengers in side impact, for most years) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Traction Control System (TCS) Electronic Stability Control Esc: Optional or standard depending on year/trim (AdvanceTrac) Passive Features Airbags: Frontal airbags (driver and passenger), side-impact airbags (front), available curtain airbags (front and rear). Seatbelts: Three-point seat belts with pretensioners and load limiters for front occupants, three-point belts for rear occupants. 💡 Technology Features Infotainment Audio System: Available premium audio systems, CD player, optional satellite radio integration. Navigation: Optional factory-installed navigation system. Driver Assistance Parking Assist: Optional...
Provides factory-level diagnostic and repair procedures, enabling owners and technicians to accurately maintain and repair the vehicle, saving time and money.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive bumper-to-bumper repair and diagnostics
Page Count
Estimated Page Count:
Varies based on specific year and engine, typically over 1500 pages for full factory service manual
Manual Type
Manual Type:
Factory Service Manual / Shop Repair Manual
Language
Language:
English
Format
Format:
PDF with index
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Diagnosis, repair, overhaul, specifications for all components (cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication, cooling).
Engine Performance:
Fuel delivery, ignition system, air intake, exhaust system, emissions control, engine control module (ECM) diagnostics.
Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant, diagnosis, repair of blower motor, compressor, evaporator, condenser.
Restraints:
Airbag system diagnosis and repair, seat belt mechanisms, SRS (Supplemental Restraint System) components.
Routine oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement.
Repair:
Component removal and installation, rebuild procedures for major and minor assemblies, component testing and calibration.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon vehicle faults, often presented as flowcharts.
Wiring Diagrams:
Detailed electrical schematic diagrams for all vehicle systems, including power distribution, grounds, and component connections.
Specifications:
Torque specifications for all fasteners, fluid capacities, technical data for engine, transmission, brakes, suspension, etc.
Technical Depth
Depth Of Information:
Factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text within the PDF document
Print Quality
Printability:
Printable pages for physical reference
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.0L Duratec V6
Engine Code:
Could be GZ (3.0L Vulcan OHV V6 for early models or specific trims) or likely ZT (3.0L Duratec 30 V6).
Bore X Stroke:
3.0L Duratec: 89.0 mm x 79.5 mm (approximate)
Compression Ratio:
3.0L Duratec: 10.3:1 (approximate)
Performance
Horsepower:
3.0L Duratec: Approximately 203-207 hp @ 6000 rpm
Torque:
3.0L Duratec: Approximately 207-211 lb-ft @ 4800 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Fuel Octane Rating:
87 octane (recommended)
🔧 Transmission
Standard
Transmission Type:
6-speed automatic (likely 6F50/6F55)
Transmission Drive:
Front-Wheel Drive (FWD)
Features
Transmission Fluid Type:
Mercon LV (or equivalent specified by Ford for the 6F50/6F55 transmission)
Transmission Fluid Capacity:
Approximately 10.5 quarts (dry fill), consult manual for specific change interval capacity.
📐 Dimensions
Exterior
Length:
Approximately 200.5 inches
Width:
Approximately 74.4 inches
Height:
Approximately 58.1 inches
Wheelbase:
Approximately 112.9 inches
Wheel Bolt Pattern:
5 x 4.5 inch (5x114.3mm)
Weights
Curb Weight:
Approximately 3700-3900 lbs (depending on trim and options)
Gross Vehicle Weight Rating Gvwr:
Consult vehicle placard, typically around 4800-5000 lbs
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
5-Star (for driver and passenger in frontal impact, for most years)
NHTSA Side Crash Test Rating:
5-Star (for front and rear passengers in side impact, for most years)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Electronic Stability Control Esc:
Optional or standard depending on year/trim (AdvanceTrac)
Passive Features
Airbags:
Frontal airbags (driver and passenger), side-impact airbags (front), available curtain airbags (front and rear).
Seatbelts:
Three-point seat belts with pretensioners and load limiters for front occupants, three-point belts for rear occupants.
💡 Technology Features
Infotainment
Audio System:
Available premium audio systems, CD player, optional satellite radio integration.
Navigation:
Optional factory-installed navigation system.
Driver Assistance
Parking Assist:
Optional rear parking assist sensors.
Connectivity
Cruise Control:
Standard electronic cruise control.
Remote Keyless Entry:
Standard remote keyless entry system.
Keyless Ignition:
Available Intelligent Key system with push-button start.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (with synthetic blend or full synthetic oil).
Engine Air Filter Replacement:
Every 30,000 miles or as needed based on inspection.
Cabin Air Filter Replacement:
Every 15,000 miles or annually.
Spark Plug Replacement:
Approximately 100,000 miles (Long-life iridium plugs).
Transmission Fluid Change:
Every 100,000 miles under normal driving conditions, consult manual for severe conditions.
Fluid Specifications
Engine Oil Type:
SAE 5W-20 (API certified)
Engine Oil Capacity:
5.5 US quarts (with filter change)
Coolant Type:
Ford Premium Engine Coolant (Green) or equivalent meeting specification WSS-M97B51-A1
Brake Fluid Type:
DOT 3 (or DOT 4 if specified)
Known Issues
Common Wear Items:
Struts and shocks, front suspension bushings, catalytic converter (depending on mileage/conditions), power steering pump.
Transmission Considerations:
Early models of the 6-speed automatic may have had software calibration issues or require specific diagnostic procedures. Regular fluid changes are crucial.
Engine Considerations:
The Duratec V6 is generally robust, but like any engine, can develop oil leaks over time. Ensure proper maintenance of the cooling system.
📚 Vehicle History
Brand Heritage
Mercury Legacy:
Mercury was a division of Ford Motor Company, introduced in 1939 to provide a mid-range vehicle between Ford and Lincoln. It aimed to offer stylish, well-equipped vehicles.
Model Evolution
Monterey Lineage:
The Monterey nameplate has a long history within Mercury, dating back to the 1950s and 1960s for large, luxurious sedans. This modern iteration, introduced for the 2004 model year, revived the nameplate.
Platform Sharing:
The 2004-2007 Mercury Monterey was based on Ford's front-wheel-drive D4 platform, sharing underpinnings with the Ford Five Hundred and later the Ford Taurus.
Production
Production Period:
2004 (as 2005 model year) to 2007 model year.
Manufacturing Location:
Chicago Assembly Plant, Illinois, USA
Discontinuation Impact:
The Mercury brand was discontinued by Ford in late 2010, marking the end of models like the Monterey.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Received 5-star ratings from the NHTSA for frontal and side impact protection in multiple model years, indicating strong safety performance.
Ratings
Consumer Ratings:
Varies; often praised for comfort and quiet ride, but some reviews noted power and fuel economy as average for its class.
Certifications
Emissions Certification:
Meets EPA and California Air Resources Board (CARB) emissions standards for its model years.