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Mitsubishi 3000GT W5MG1 W6MG1 Manual Transmission Complete Workshop Service Repair Manual 1991 1992 1993 1994 1995 1996 1997 1998 1999

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๐Ÿท๏ธ Basic Information Identification Make: Mitsubishi Model: 3000GT Model Variant: GTO (JDM) Generation: Z15A/Z16A (1st Generation) Codes Chassis Code: Z15A (V6-3.0L DOHC Twin-Turbo), Z16A (V6-3.0L DOHC Non-Turbo) Transmission Codes: W5MG1 (5-speed Manual), W6MG1 (6-speed Manual) ๐Ÿ‘‹ Introduction Market Position Segment: High-performance sports coupe Competitors: Nissan 300ZX (Z32), Toyota Supra (Mk IV), Mazda RX-7 (FD), Chevrolet Corvette (C4/C5), Dodge Stealth (rebadged 3000GT). Competitive Analysis Key Differentiation: Advanced technology features like Active Aerodynamics, Electronic Brake Force Distribution (EBD), Electronically Controlled Suspension (ECS), and All-Wheel Drive (AWD) with Active Electronically Controlled Torque Split (AECTS). Key Features Powertrain Options: Naturally aspirated and twin-turbocharged V6 engines, available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations. Manual transmissions (W5MG1, W6MG1) and a 4-speed automatic. Technology: Advanced for its time, including active aero (front air dam, rear wing), ECS, ECS-4WD, and AWS (Active Four-Wheel Steering) on some models. Design: Sleek, aerodynamic styling with a long hood, short deck, and aggressive stance. ๐Ÿ“‹ Manual Details Coverage Areas Years Covered: 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999 Transmissions Covered: W5MG1 (5-speed Manual), W6MG1 (6-speed Manual) Page Count Estimated Page Count: 1500+ Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (likely PDF) ๐Ÿ“– Manual Coverage Systems Covered Powertrain: Engine mechanical, engine electrical, fuel system, ignition system, lubrication system, cooling system, exhaust system, W5MG1 and W6MG1 manual transmissions, clutch, drivetrain (FWD and AWD). Chassis: Suspension (front and rear), steering system (including ECS - Electronically Controlled Suspension), braking system (ABS included), wheel and tire specifications, chassis lubrication. Electrical: Body electrical systems, lighting, instrumentation, power accessories (windows, locks, mirrors), HVAC controls, audio system, starter and charging system, wiring diagrams, diagnostic trouble codes (DTCs). Body: Body construction, exterior panels, interior trim, doors, hood, trunk, glass, bumpers, seals. Procedures Included Maintenance: Scheduled maintenance intervals, fluid level checks and changes (engine oil, transmission fluid, brake fluid, coolant, power steering fluid), filter replacements, spark plug service, belt inspections and replacement. Diagnostics: Troubleshooting guides, diagnostic procedures for all major systems, interpreting DTCs, electrical circuit testing, pressure testing, mechanical testing. Repair: Step-by-step repair procedures for engine components (timing belt, cylinder heads, pistons), transmission overhaul (W5MG1/W6MG1), clutch replacement, brake caliper rebuild, suspension component replacement, electrical component repair, body panel repair. Adjustments: Throttle linkage adjustment, parking brake adjustment, clutch pedal adjustment, wheel alignment specifications. Specifications: Torque specifications for all fasteners, component clearances, electrical system specifications, performance data. Technical Depth Depth: Comprehensive, covering everything from routine maintenance and fluid changes to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork repair. Includes detailed diagrams and exploded views. ๐Ÿ“Š Manual Specifications File Format Format: Digital Download (likely PDF) Searchability: Searchable text (typical for quality PDF manuals) Print Quality Quality: High-resolution scans of original factory documentation, ensuring clarity of text and diagrams. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) โš™๏ธ Engine Specifications Primary Engine Engine Code Naturally Aspirated: 6G72 Engine Code Twin Turbo: 6G72TT Configuration: V6, 24-valve SOHC (naturally aspirated), V6, 24-valve DOHC Twin-Turbo (turbocharged) Displacement: 3.0 Liters (2972 cc) Performance Naturally Aspirated Horsepower: 222 hp @ 6000 rpm Torque: 204 lb-ft @ 4500 rpm Performance Twin Turbo Horsepower: 300 hp @ 6000 rpm (some later models up to 320 hp) Torque: 315 lb-ft @ 2500 rpm (some later models up to 330 lb-ft) Fuel System Injection: Multi-port Fuel Injection (MPI) Turbocharging: Twin Garrett turbochargers with intercoolers ๐Ÿ”ง Transmission Standard Transmission Type Naturally Aspirated: 5-speed Manual (W5MG1) Transmission Type Twin Turbo: 6-speed Manual (W6MG1) Optional Transmission Type Automatic: 4-speed Automatic (V4A51) Features Drivetrain: Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) with Active Electronically Controlled Torque Split (AECTS). Clutch Type: Hydraulically actuated, single dry plate (manual transmission) Fluid Specifications Manual Transmission Fluid W5Mg1: API GL-4 or GL-5, SAE 75W-90 (check manual for specific recommendations) Manual Transmission Fluid W6Mg1: API GL-4 or GL-5, SAE 75W-90 (check manual for specific recommendations) Fluid Capacity Manual Transmission Capacity Approx: 2.4 Liters (2.5 US Quarts) ๐Ÿ“ Dimensions Exterior Length Length: 179.1 inches (4549 mm) Exterior Width Width: 70.5 inches (1791 mm) Exterior Height Height: 49.4 inches (1255 mm) Exterior Wheelbase Wheelbase: 97.2 inches (2469 mm) Weights Curb Curb Weight Naturally Aspirated: 3472 lbs (1575 kg) Curb Weight Twin Turbo AWD: 3770 lbs (1710 kg) Weights Gross Gross Vehicle Weight Rating: Varies by model and drivetrain configuration Cargo Volume Trunk Capacity Approx: 8.0 cu ft (0.22 mยณ) ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Ratings: Specific ratings vary by model year; generally good for its era but not subject to modern stringent testing standards. Active Features Braking: Four-wheel disc brakes, Anti-lock Braking System (ABS) standard on most models. Stability Control: Traction Control System (TCS) available on some models, particularly turbocharged AWD versions. Passive Features Airbags: Driver and front passenger airbags standard. Seatbelts: Three-point front seatbelts with pre-tensioners, height-adjustable shoulder belts. Chassis Structure: Reinforced safety...
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Mitsubishi 3000GT W5MG1 W6MG1 Manual Transmission Complete Workshop Service Repair Manual 1991 1992 1993 1994 1995 1996 1997 1998 1999
๐Ÿท๏ธ Basic Information
Identification
Make:
Mitsubishi
Model:
3000GT
Model Variant:
GTO (JDM)
Generation:
Z15A/Z16A (1st Generation)
Codes
Chassis Code:
Z15A (V6-3.0L DOHC Twin-Turbo), Z16A (V6-3.0L DOHC Non-Turbo)
Transmission Codes:
W5MG1 (5-speed Manual), W6MG1 (6-speed Manual)
๐Ÿ‘‹ Introduction
Market Position
Segment:
High-performance sports coupe
Competitors:
Nissan 300ZX (Z32), Toyota Supra (Mk IV), Mazda RX-7 (FD), Chevrolet Corvette (C4/C5), Dodge Stealth (rebadged 3000GT).
Competitive Analysis
Key Differentiation:
Advanced technology features like Active Aerodynamics, Electronic Brake Force Distribution (EBD), Electronically Controlled Suspension (ECS), and All-Wheel Drive (AWD) with Active Electronically Controlled Torque Split (AECTS).
Key Features
Powertrain Options:
Naturally aspirated and twin-turbocharged V6 engines, available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations. Manual transmissions (W5MG1, W6MG1) and a 4-speed automatic.
Technology:
Advanced for its time, including active aero (front air dam, rear wing), ECS, ECS-4WD, and AWS (Active Four-Wheel Steering) on some models.
Design:
Sleek, aerodynamic styling with a long hood, short deck, and aggressive stance.
๐Ÿ“‹ Manual Details
Coverage Areas
Years Covered:
1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999
Transmissions Covered:
W5MG1 (5-speed Manual), W6MG1 (6-speed Manual)
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (likely PDF)
๐Ÿ“– Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine electrical, fuel system, ignition system, lubrication system, cooling system, exhaust system, W5MG1 and W6MG1 manual transmissions, clutch, drivetrain (FWD and AWD).
Chassis:
Suspension (front and rear), steering system (including ECS - Electronically Controlled Suspension), braking system (ABS included), wheel and tire specifications, chassis lubrication.
Electrical:
Body electrical systems, lighting, instrumentation, power accessories (windows, locks, mirrors), HVAC controls, audio system, starter and charging system, wiring diagrams, diagnostic trouble codes (DTCs).
Body:
Body construction, exterior panels, interior trim, doors, hood, trunk, glass, bumpers, seals.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid level checks and changes (engine oil, transmission fluid, brake fluid, coolant, power steering fluid), filter replacements, spark plug service, belt inspections and replacement.
Diagnostics:
Troubleshooting guides, diagnostic procedures for all major systems, interpreting DTCs, electrical circuit testing, pressure testing, mechanical testing.
Repair:
Step-by-step repair procedures for engine components (timing belt, cylinder heads, pistons), transmission overhaul (W5MG1/W6MG1), clutch replacement, brake caliper rebuild, suspension component replacement, electrical component repair, body panel repair.
Adjustments:
Throttle linkage adjustment, parking brake adjustment, clutch pedal adjustment, wheel alignment specifications.
Specifications:
Torque specifications for all fasteners, component clearances, electrical system specifications, performance data.
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance and fluid changes to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork repair. Includes detailed diagrams and exploded views.
๐Ÿ“Š Manual Specifications
File Format
Format:
Digital Download (likely PDF)
Searchability:
Searchable text (typical for quality PDF manuals)
Print Quality
Quality:
High-resolution scans of original factory documentation, ensuring clarity of text and diagrams.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine Code Naturally Aspirated:
6G72
Engine Code Twin Turbo:
6G72TT
Configuration:
V6, 24-valve SOHC (naturally aspirated), V6, 24-valve DOHC Twin-Turbo (turbocharged)
Displacement:
3.0 Liters (2972 cc)
Performance Naturally Aspirated
Horsepower:
222 hp @ 6000 rpm
Torque:
204 lb-ft @ 4500 rpm
Performance Twin Turbo
Horsepower:
300 hp @ 6000 rpm (some later models up to 320 hp)
Torque:
315 lb-ft @ 2500 rpm (some later models up to 330 lb-ft)
Fuel System
Injection:
Multi-port Fuel Injection (MPI)
Turbocharging:
Twin Garrett turbochargers with intercoolers
๐Ÿ”ง Transmission
Standard
Transmission Type Naturally Aspirated:
5-speed Manual (W5MG1)
Transmission Type Twin Turbo:
6-speed Manual (W6MG1)
Optional
Transmission Type Automatic:
4-speed Automatic (V4A51)
Features
Drivetrain:
Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) with Active Electronically Controlled Torque Split (AECTS).
Clutch Type:
Hydraulically actuated, single dry plate (manual transmission)
Fluid Specifications
Manual Transmission Fluid W5Mg1:
API GL-4 or GL-5, SAE 75W-90 (check manual for specific recommendations)
Manual Transmission Fluid W6Mg1:
API GL-4 or GL-5, SAE 75W-90 (check manual for specific recommendations)
Fluid Capacity
Manual Transmission Capacity Approx:
2.4 Liters (2.5 US Quarts)
๐Ÿ“ Dimensions
Exterior Length
Length:
179.1 inches (4549 mm)
Exterior Width
Width:
70.5 inches (1791 mm)
Exterior Height
Height:
49.4 inches (1255 mm)
Exterior Wheelbase
Wheelbase:
97.2 inches (2469 mm)
Weights Curb
Curb Weight Naturally Aspirated:
3472 lbs (1575 kg)
Curb Weight Twin Turbo AWD:
3770 lbs (1710 kg)
Weights Gross
Gross Vehicle Weight Rating:
Varies by model and drivetrain configuration
Cargo Volume
Trunk Capacity Approx:
8.0 cu ft (0.22 mยณ)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Ratings:
Specific ratings vary by model year; generally good for its era but not subject to modern stringent testing standards.
Active Features
Braking:
Four-wheel disc brakes, Anti-lock Braking System (ABS) standard on most models.
Stability Control:
Traction Control System (TCS) available on some models, particularly turbocharged AWD versions.
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
Three-point front seatbelts with pre-tensioners, height-adjustable shoulder belts.
Chassis Structure:
Reinforced safety cell construction.
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player and CD player (optional on some models). Amplified sound systems available.
Driver Assistance
Ecs:
Electronically Controlled Suspension (ECS) offered variable damping rates based on driving conditions and driver selection.
Aws:
Active Four-Wheel Steering (AWS) available on some models, improving low-speed maneuverability and high-speed stability.
Connectivity
Diagnostic Ports:
OBD-I or early OBD-II diagnostic connectors depending on the model year, used for retrieving trouble codes.
๐Ÿ”ง Maintenance
Service Intervals Engine Oil
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first (under normal driving conditions).
Oil Filter Replacement:
With every oil change.
Service Intervals Filters
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Fuel Filter Replacement:
Every 30,000 miles (48,000 km).
Service Intervals Ignition
Spark Plug Replacement:
Every 30,000 miles (48,000 km) for standard plugs; iridium plugs may last longer (check manual).
Service Intervals Timing Belt
Timing Belt Replacement:
Every 60,000 miles (96,000 km) or 5 years, whichever comes first (critical due to interference engine design).
Fluid Specifications
Engine Oil Viscosity:
10W-30 or 5W-30 (check manual based on climate)
Engine Oil Capacity:
4.5 Liters (4.8 US Quarts) with filter change (6G72/6G72TT)
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent ethylene glycol-based coolant with OAT/HOAT technology)
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Mitsubishi DiaQueen PSF (or equivalent ATF Dexron III or Mercon)
Known Issues
Twin Turbo Intercoolers:
Potential for leaks or degradation, leading to reduced boost pressure.
Active Aero Systems:
Mechanical and electrical components can fail over time, leading to non-functional spoilers and air dams.
Ecs Suspension:
Hydraulic lines and pumps can develop leaks; sensors and control modules can fail.
Rear Main Seal:
Can develop leaks over time, especially on higher mileage vehicles.
Clutch Components:
Wear items like clutch disc, pressure plate, and throw-out bearing require periodic replacement, especially with spirited driving.
๐Ÿ“š Vehicle History
Brand Heritage
Mitsubishi Motors:
Japanese automaker with a history of innovation in rally racing and performance vehicles, known for models like the Lancer Evolution and Eclipse.
Model Evolution
First Generation Development:
Developed as Mitsubishi's flagship sports car, intended to compete with the best from Europe and Japan. Designed by George Gallion.
Updates Through Years:
Received styling refreshes and performance enhancements throughout its production run, including updated aerodynamics, engine power increases for turbocharged models, and refinements to the electronic systems.
Production
Production Period:
1990-2000 (globally), 1991-1999 (North American market)
Manufacturing Location:
Japan
๐Ÿ† Awards & Recognition
Recognitions
Car And Driver Ten Best:
Named to Car and Driver's Ten Best list multiple times during its production run, particularly for the turbocharged models.
Automotive Journalism:
Widely praised by automotive journalists for its performance, technology, and value proposition in the supercar segment during its era.
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