Mitsubishi 380 2005-2008 Workshop Service Manual Repair
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🏷️ Basic Information Identification Make: Mitsubishi Model: 380 Years Covered: 2005, 2006, 2007, 2008 Codes Platform Code: PS (also known as Mitsubishi PS platform) 👋 Introduction Market Position Market Segment: Large family sedan, mid-size executive sedan. Competitive Analysis Key Competitors Australia: Holden Commodore, Ford Falcon, Toyota Camry (larger variants). Key Features Design Basis: Based on the Mitsubishi 380 platform, a successor to the Mitsubishi Magna and Verada, specifically developed for the Australian market. 📋 Manual Details Coverage Areas Regions Covered: Primarily Australian market, with potential applicability to other regions where the Mitsubishi 380 was sold or based on common Mitsubishi platforms. Page Count Estimated Page Count: Hundreds of pages (as described in product information) Manual Type Type: Workshop Service Manual / Repair Manual / Factory Service Manual Language Language: English Format Delivery Method: Instant Download File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, diagnostics, repair procedures, specifications for the 3.8L V6 engine. Fuel System: Fuel injection system, fuel pump, injectors, fuel lines, evaporative emissions control. Cooling System: Radiator, water pump, thermostat, cooling fan, coolant specifications. Ignition System: Ignition coils, spark plugs, ignition timing, diagnostics. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, emissions control components. Transmission Manual: Manual transmission repair, maintenance, fluid specifications, clutch system. Transmission Automatic: Automatic transmission repair, maintenance, fluid specifications, torque converter, shift control. Drivetrain: Axles, drive shafts, CV joints, differential maintenance and repair. Suspension Front: MacPherson strut system, control arms, ball joints, bushings, springs, shock absorbers. Suspension Rear: Multi-link suspension, control arms, bushings, springs, shock absorbers. Steering System: Power steering system, steering rack, tie rods, steering column, alignment specifications. Brake System: Front and rear disc brakes, ABS system, brake fluid specifications, caliper and rotor replacement, bleeding procedures. Electrical System: Battery, charging system, starter motor, alternator, lighting system, power windows, central locking. Body And Chassis: Body panel removal and installation, door mechanisms, interior trim, bumper replacement, chassis repair principles. Climate Control: Air conditioning system, heater core, blower motor, HVAC controls, refrigerant specifications. Safety Systems: Airbag system diagnostics and replacement, seat belt mechanisms. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, belt inspection. Troubleshooting: Diagnostic charts for various symptoms, common fault identification and resolution. Engine Repair: Engine rebuild procedures, piston and ring replacement, cylinder head removal and reassembly, valve adjustments. Transmission Overhaul: Complete disassembly, inspection, and reassembly of both manual and automatic transmissions. Brake Service: Brake pad and rotor replacement, brake caliper service, brake line replacement, ABS sensor replacement. Electrical Diagnostics: Circuit tracing, component testing, wiring diagram interpretation. Body Repair: Minor dent repair, panel alignment, trim piece replacement. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems. Technical Depth Depth: Professional level with detailed step-by-step instructions, specifications, and diagnostic information, suitable for DIY enthusiasts with mechanical aptitude. 📊 Manual Specifications File Format Printability: Full Printable Zoom Functionality: YES Searchability: Likely searchable due to PDF format, depending on OCR quality. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) Requirements Software Requirements: Adobe PDF Reader & WinRAR (for potential .zip or .rar archives). Operating System Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code: 6G75 Engine Type: SOHC V6, naturally aspirated Displacement: 3.8 Liters (3828 cc) Performance Horsepower Peak: Approximately 175 kW (235 hp) at 5250 rpm (varies slightly by model year/tune). Torque Peak: Approximately 343 Nm (253 lb-ft) at 4000 rpm (varies slightly by model year/tune). Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded Petrol (91 RON recommended, 95 RON for optimal performance) 🔧 Transmission Standard Transmission Type Standard: 5-speed INVECS-II Sports Mode Automatic Transmission Optional Transmission Type Optional: 6-speed Manual Transmission (less common, primarily in base models) Features Sports Mode: Adaptive shift logic that adjusts to driving style. 📐 Dimensions Exterior Length: Approximately 4855 mm (191.1 in) Width: Approximately 1785 mm (70.3 in) Height: Approximately 1450 mm (57.1 in) Wheelbase: Approximately 2700 mm (106.3 in) Weights Curb Weight: Approximately 1550 - 1650 kg (3417 - 3638 lbs) depending on trim and transmission. 🛡️ Safety Features Ratings Ancap Rating: 4-star ANCAP rating for most models during its production run. Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS - standard on many models), Electronic Stability Control (ESC - introduced as standard on later models or optional). Passive Features Passive Safety Features: Front airbags, side airbags, curtain airbags (on higher trims), crumple zones, reinforced safety cell. 💡 Technology Features Infotainment Audio System: Factory fitted Clarion or Mitsubishi branded CD player with radio, often with optional amplifier and subwoofer on higher trims. Navigation: Optional GPS navigation system available on premium models. Driver Assistance Cruise Control: Standard on most models. Connectivity Bluetooth: Available on later models or as an aftermarket addition. 🔧 Maintenance Service Intervals Oil Change...
Minor dent repair, panel alignment, trim piece replacement.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
Technical Depth
Depth:
Professional level with detailed step-by-step instructions, specifications, and diagnostic information, suitable for DIY enthusiasts with mechanical aptitude.
📊 Manual Specifications
File Format
Printability:
Full Printable
Zoom Functionality:
YES
Searchability:
Likely searchable due to PDF format, depending on OCR quality.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
Requirements
Software Requirements:
Adobe PDF Reader & WinRAR (for potential .zip or .rar archives).
Operating System Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G75
Engine Type:
SOHC V6, naturally aspirated
Displacement:
3.8 Liters (3828 cc)
Performance
Horsepower Peak:
Approximately 175 kW (235 hp) at 5250 rpm (varies slightly by model year/tune).
Torque Peak:
Approximately 343 Nm (253 lb-ft) at 4000 rpm (varies slightly by model year/tune).
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded Petrol (91 RON recommended, 95 RON for optimal performance)
6-speed Manual Transmission (less common, primarily in base models)
Features
Sports Mode:
Adaptive shift logic that adjusts to driving style.
📐 Dimensions
Exterior
Length:
Approximately 4855 mm (191.1 in)
Width:
Approximately 1785 mm (70.3 in)
Height:
Approximately 1450 mm (57.1 in)
Wheelbase:
Approximately 2700 mm (106.3 in)
Weights
Curb Weight:
Approximately 1550 - 1650 kg (3417 - 3638 lbs) depending on trim and transmission.
🛡️ Safety Features
Ratings
Ancap Rating:
4-star ANCAP rating for most models during its production run.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS - standard on many models), Electronic Stability Control (ESC - introduced as standard on later models or optional).
Passive Features
Passive Safety Features:
Front airbags, side airbags, curtain airbags (on higher trims), crumple zones, reinforced safety cell.
💡 Technology Features
Infotainment
Audio System:
Factory fitted Clarion or Mitsubishi branded CD player with radio, often with optional amplifier and subwoofer on higher trims.
Navigation:
Optional GPS navigation system available on premium models.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Bluetooth:
Available on later models or as an aftermarket addition.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km or 12 months, whichever comes first (refer to manual for exact specification based on driving conditions).
Major Service Interval:
Refer to manual for specific items at 30,000 km, 60,000 km, etc. (e.g., spark plugs, drive belts).
Fluid Specifications
Engine Oil:
API SN or higher, SAE 5W-30 or 5W-40 (check manual for exact viscosity and type, often synthetic).
Coolant:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent (ethylene glycol-based with long-life additives), typically pink or orange.
Automatic Transmission Fluid:
DIAQueen ATF-SPII or equivalent (specific to Mitsubishi 5-speed auto).
Manual Transmission Fluid:
GL-4 SAE 75W-85 or GL-4 SAE 75W-90 gear oil.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Item:
Front suspension components (bushings, ball joints) due to the vehicle's weight and typical usage.
Potential Electrical:
Occasional issues with window regulators, power seat motors, or dashboard illumination.
Engine Reliability Comment:
The 6G75 V6 engine is generally considered robust if properly maintained. Timing belt replacement is critical at specified intervals (though the 6G75 is a chain-driven OHC design, not belt).
📚 Vehicle History
Brand Heritage
Brand Origin:
Mitsubishi Motors, Japan. The 380 was a unique Australian-developed and manufactured model.
Model Evolution
Predecessor:
Mitsubishi Magna and Verada.
Development Focus:
Developed by Mitsubishi Motors Australia (MMA) as a crucial local product in response to changing market demands.
Production
Manufacturing Location:
Tonsley Park, South Australia, Australia.
Production Years:
October 2005 – March 2008.
Sales Performance Comment:
Sales were significantly below initial targets, leading to the cessation of local manufacturing for Mitsubishi Australia.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific major awards are not widely publicized, the vehicle was recognized for its comfort, handling, and value in the Australian market by automotive journalists.
Ratings
Safety Rating:
4-star ANCAP.
Certifications
Manufacturing Standards:
Manufactured to Australian Design Rules (ADRs) and Mitsubishi global quality standards.