Mitsubushi CARISMA Service Repair Manual 1996-2003
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๐ท๏ธ Basic Information Identification Make: Mitsubishi Model: Carisma Production Years: 1996-2003 Codes Chassis Codes: DA1A, DA2A Platform: Mitsubishi Space Star platform (shared with Volvo S40/V40) ๐ Introduction Market Position Target Audience: DIY enthusiasts, professional mechanics, and owners looking for detailed repair information Competitive Analysis Value Proposition: Provides comprehensive, factory-level repair data, saving money on dealership service and enabling self-sufficiency in vehicle maintenance and repair. Key Features Ease Of Use: All information on one easy-to-use digital medium; print only necessary pages; no more paper manuals. Cost Savings: Enables owners to perform their own repairs and maintenance, significantly reducing labor costs. Illustration Detail: High-quality illustrations and diagrams make complex procedures easier to understand. ๐ Manual Details Coverage Areas Systems Covered: Engine, Transmission, Brakes, Suspension, Steering, Electrical System, HVAC, Bodywork, Interior, Fuel System, Cooling System, Exhaust System, Climate Control Page Count Total Pages: Over 3000 Manual Type Type: Service and Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Compatibility Operating Systems: Windows (All Versions including 7, Vista 32/64, XP, ME, 98, NT, 2000), Mac OS X Requirements Software Requirements: Adobe PDF Reader, WinZip ๐ Manual Coverage Systems Covered Engine Overhaul: Comprehensive engine overhaul and rebuilding procedures Brakes: Detailed brake system service, repair, and specifications Timing Belt: Timing belt replacement procedures and service intervals Wiring Diagrams: Complete and detailed wiring diagrams for all vehicle systems Suspension: Front and rear suspension service, alignment procedures, and specifications Transmission: Transmission removal, installation, and in-car servicing Air Conditioning: Air conditioning service and refrigerant/oil capacities Computer Diagnostics: Trouble codes, diagnostic trouble trees, and computer diagnostic charts Engine Performance: Engine performance tuning, troubleshooting, and diagnostics Sunroof: Covers sunroof operation, service, and repair procedures. Body Interior: Includes procedures for interior trim removal, seat servicing, and body panel repairs. Procedures Included Troubleshooting Diagnostics: Systematic troubleshooting and diagnostic procedures for all systems Torque Specifications: Complete torque specifications for all fasteners and components Cv Joints: U-joint and CV-joint service procedures Vacuum Diagrams: Detailed vacuum diagrams for engine and emissions systems Maintenance Schedules: Factory recommended maintenance schedules and charts Serpentine Belts: Serpentine belt routings with diagrams Engine Performance Tuning: Information on optimizing engine performance, including fuel and ignition system adjustments. Driving Concerns: Troubleshooting common driving concerns and drivability issues. Technical Depth Depth: Factory dealership technician level, covering everything from basic maintenance to full engine rebuilds and complex electrical diagnostics Electrical Diagnostics: In-depth electrical system diagnostics with detailed wiring schematics and component testing procedures. ๐ Manual Specifications File Format PDF Features: Searchable text, zoom in/out capabilities, printable pages Print Quality Illustration Quality: Hundreds of illustrations, diagrams, and schematics Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Completeness Content Type: Vehicle-specific, exact same information used by dealership technicians Manual Source: Factory Service Manual (FSM) equivalent. โ๏ธ Engine Specifications Primary Engine Engine Options: Covers all engines, including 1.3L (4G13), 1.6L (4G92), 1.8L (4G93), 1.9L Diesel (F8QT), and 2.0L (4G94) GDI engines. Performance Horsepower Range: Approx. 75-125 hp depending on engine variant Fuel System Fuel Delivery: Fuel injection (MPI and GDI variants) Engine Overhaul Engine Rebuild Details: Includes detailed steps for cylinder head removal/installation, piston and connecting rod service, crankshaft installation, valve train servicing, and engine assembly. ๐ง Transmission Standard Standard Transmission: 5-speed manual transmission Optional Optional Transmission: 4-speed automatic transmission Features Transmission Service: Procedures for transmission removal, installation, clutch service, and in-car adjustments/repairs. Includes fluid type and capacity specifications. ๐ Dimensions Exterior Body Styles: 4-door Sedan and 5-door Hatchback Weights Curb Weight Range: Approximately 1150-1300 kg (2535-2866 lbs) ๐ก๏ธ Safety Features Ratings Crash Test Data: While specific official ratings may vary by region and year, the manual provides detailed information on safety systems and structural components critical for understanding vehicle safety. Active Features Active Safety: Covers ABS (Anti-lock Braking System) service and diagnostics where applicable. Passive Features Passive Safety: Details on airbag systems (SRS) and seatbelt mechanisms. ๐ก Technology Features Infotainment Infotainment Systems: Basic factory radio and CD player systems. Manual covers wiring and diagnostics for these components. Driver Assistance Driver Assistance Features: ABS, where equipped. Manual provides detailed diagnostic procedures. Connectivity Connectivity Options: Limited by era, primarily focused on basic wiring for power windows, central locking, and basic audio systems. ๐ง Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 km (6,000-9,000 miles) or 12 months, refer to manual for specific engine and oil type. Timing Belt Replacement: Crucial maintenance item, typically recommended every 80,000-100,000 km (50,000-60,000 miles) or 5 years. Manual provides exact intervals and procedures. Fluid Specifications Engine Oil Type: API SG/SH/SJ or ACEA A2/A3 compliant, viscosity typically 5W-30, 5W-40, or 10W-40 depending on climate. Refer to manual for exact specifications. Coolant Type: Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Refer to manual for specific coolant type and capacity. Transmission Fluid Type: Manual: API GL-4, SAE 75W-90. Automatic: ATF SP-III or...
Hundreds of illustrations, diagrams, and schematics
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Completeness
Content Type:
Vehicle-specific, exact same information used by dealership technicians
Manual Source:
Factory Service Manual (FSM) equivalent.
โ๏ธ Engine Specifications
Primary Engine
Engine Options:
Covers all engines, including 1.3L (4G13), 1.6L (4G92), 1.8L (4G93), 1.9L Diesel (F8QT), and 2.0L (4G94) GDI engines.
Performance
Horsepower Range:
Approx. 75-125 hp depending on engine variant
Fuel System
Fuel Delivery:
Fuel injection (MPI and GDI variants)
Engine Overhaul
Engine Rebuild Details:
Includes detailed steps for cylinder head removal/installation, piston and connecting rod service, crankshaft installation, valve train servicing, and engine assembly.
๐ง Transmission
Standard
Standard Transmission:
5-speed manual transmission
Optional
Optional Transmission:
4-speed automatic transmission
Features
Transmission Service:
Procedures for transmission removal, installation, clutch service, and in-car adjustments/repairs. Includes fluid type and capacity specifications.
๐ Dimensions
Exterior
Body Styles:
4-door Sedan and 5-door Hatchback
Weights
Curb Weight Range:
Approximately 1150-1300 kg (2535-2866 lbs)
๐ก๏ธ Safety Features
Ratings
Crash Test Data:
While specific official ratings may vary by region and year, the manual provides detailed information on safety systems and structural components critical for understanding vehicle safety.
Active Features
Active Safety:
Covers ABS (Anti-lock Braking System) service and diagnostics where applicable.
Passive Features
Passive Safety:
Details on airbag systems (SRS) and seatbelt mechanisms.
๐ก Technology Features
Infotainment
Infotainment Systems:
Basic factory radio and CD player systems. Manual covers wiring and diagnostics for these components.
Driver Assistance
Driver Assistance Features:
ABS, where equipped. Manual provides detailed diagnostic procedures.
Connectivity
Connectivity Options:
Limited by era, primarily focused on basic wiring for power windows, central locking, and basic audio systems.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 km (6,000-9,000 miles) or 12 months, refer to manual for specific engine and oil type.
Timing Belt Replacement:
Crucial maintenance item, typically recommended every 80,000-100,000 km (50,000-60,000 miles) or 5 years. Manual provides exact intervals and procedures.
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ or ACEA A2/A3 compliant, viscosity typically 5W-30, 5W-40, or 10W-40 depending on climate. Refer to manual for exact specifications.
Coolant Type:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Refer to manual for specific coolant type and capacity.
Transmission Fluid Type:
Manual: API GL-4, SAE 75W-90. Automatic: ATF SP-III or equivalent. Refer to manual for exact specifications and capacities.
Known Issues
Common Wear Items:
Timing belt degradation, suspension wear (bushings, ball joints), and potential for minor electrical gremlins common in vehicles of this era. The manual addresses diagnosis and repair for these.
๐ Vehicle History
Brand Heritage
Manufacturer Origin:
Mitsubishi Motors, Japan
Model Evolution
Development Context:
Developed as a European-focused compact car, sharing its platform with the Mitsubishi Lancer (export version) and the Volvo S40/V40.
Production
Manufacturing Locations:
Primarily manufactured in Europe (e.g., Netherlands by NedCar).
๐ Awards & Recognition
Recognitions
Awards And Recognition:
While specific awards for the Carisma might be limited, it was part of Mitsubishi's strong showing in European markets during this period.