Mitsubishi Colt Lancer 1995 Factory Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Mitsubishi Model: Colt Lancer Year: 1995 Codes Chassis Code: CB/CC/CD Series (depending on market and specific model) ๐ Introduction Market Position Market Segment: Compact to small mid-size car, known for affordability and reliability in its class. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Hyundai Elantra. Key Features Vehicle Highlights: Practicality, fuel efficiency, durable mechanicals, often available in sedan and hatchback body styles. Manual Utility Intended Audience: Professional mechanics and experienced DIY enthusiasts. ๐ Manual Details Coverage Areas Market Coverage: Global (specific regional variations may apply) Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Repair Manual (FSM) Language Language: English Format Format: Printed (likely physical book, digital PDF versions may also exist) ๐ Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, assembly, disassembly, torque specifications, timing belt replacement, piston/ring inspection, cylinder head repair, block machining. Engine Fuel System: Fuel injection systems (MPI), fuel pump testing, injector servicing, fuel pressure regulator, emission control systems (EGR, EVAP), fuel tank/lines. Engine Cooling System: Radiator, water pump, thermostat, coolant hoses, fan operation, pressure testing, flush procedures. Engine Lubrication System: Oil pump, oil filter, oil pan, oil passages, lubrication checks, oil type specifications. Ignition System: Spark plugs, ignition coils, distributor (if applicable), timing settings, ignition control module (ICM). Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, oxygen sensors (O2 sensors). Transmission Manual: Clutch operation, gearbox disassembly/assembly, gear ratios, shift linkage adjustment, transmission fluid specifications. Transmission Automatic: Automatic transmission operation, fluid types, filter replacement, torque converter, valve body servicing, shift solenoid testing. Drivetrain: Front-wheel drive (FWD) axle shafts, CV joints, differential servicing, rear-wheel drive (RWD) components (if applicable). Brakes System: Front and rear brake pad/shoe replacement, caliper servicing, master cylinder, brake booster, ABS system operation and diagnostics, bleeding procedures. Suspension System: Front and rear suspension components (struts, shocks, control arms, ball joints, bushings), wheel alignment specifications, ride height. Steering System: Power steering pump, steering rack/gearbox, tie rod ends, steering column, fluid type and capacity. Electrical System: Battery, charging system (alternator), starter motor, wiring diagrams, fuses and relays, lighting systems (headlights, taillights, interior), horn. Body Exterior: Body panel removal/installation, door hinges, hood, trunk, bumpers, glass replacement, weatherstripping. Body Interior: Dashboard removal, instrument cluster, HVAC controls, seats, interior trim panels, carpeting. HVAC System: Air conditioning (A/C) system service, refrigerant types, compressor, evaporator, condenser, heater core, blower motor, climate controls. Safety Systems: Seat belts, airbag system components and precautions (though likely less complex than modern systems), basic chassis integrity. Procedures Included Routine Maintenance: Oil and filter changes, coolant checks and changes, spark plug replacement, air filter replacement, tire rotation, brake inspections. Diagnostics Troubleshooting: Systematic troubleshooting guides, symptom-based diagnostics, common failure points, diagnostic trouble codes (DTCs) if applicable to the era. Component Replacement: Step-by-step instructions for replacing virtually all major and minor components. Rebuild Procedures: Detailed instructions for overhauling engines, transmissions, and other major mechanical assemblies. Specifications And Tolerances: Precise measurements, clearances, and torque values for all adjustable and critical components. Wiring Diagrams: Comprehensive electrical schematics for various vehicle systems. Technical Depth Depth: Expert (covers everything from basic maintenance to complete engine and transmission rebuilds). ๐ Manual Specifications File Format Digital Format Quality: High resolution, searchable PDF (if digital version) Print Quality Print Quality: Professional, clear printing on durable paper stock (for physical copies). Binding Type Binding Type: Perfect bound or spiral bound for lay-flat use in a workshop environment. Paper Type Paper Type: Durable, grease-resistant paper suitable for workshop conditions. โ๏ธ Engine Specifications Primary Engine Engine Options: Typically 1.3L (4G13), 1.5L (4G15), and 1.6L (4G92/4G61) inline-4 gasoline engines; some markets may have 1.8L (4G93) and 2.0L (4G63) options, especially in performance variants like the GSR. Performance Horsepower Range: Approximately 75 hp (1.3L) to 135 hp (1.6L DOHC), with performance variants exceeding 150 hp. Torque Range: Approximately 105 Nm (1.3L) to 145 Nm (1.6L DOHC). Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) on most models; some early or base models may have carburetion. Engine Codes Common Engine Codes: 4G13, 4G15, 4G18, 4G61, 4G63, 4G92, 4G93 ๐ง Transmission Standard Standard Transmission: 5-speed Manual Transmission. Optional Optional Transmission: 3-speed or 4-speed Automatic Transmission. Features Transmission Fluid Type: Dexron II/III (ATF) for automatic; GL-4 SAE 75W-90 gear oil for manual (check manual for specific specs). ๐ Dimensions Exterior Wheelbase Mm: Approx. 2500 mm (varies slightly by body style) Length Mm: Approx. 4300-4400 mm (sedan), 4000-4100 mm (hatchback) Width Mm: Approx. 1680-1700 mm Height Mm: Approx. 1350-1400 mm Weights Curb Weight Kg: Approx. 1000-1200 kg (depending on engine and trim) ๐ก๏ธ Safety Features Ratings Crash Test Performance: Limited official crash test data available for this era. Expect basic safety standards of the mid-1990s. Active Features Active Safety Features: Anti-lock Braking System (ABS) often available on higher trims. Passive Features Passive Safety Features: Seat belts (front, often with pretensioners), reinforced chassis,...
Front and rear brake pad/shoe replacement, caliper servicing, master cylinder, brake booster, ABS system operation and diagnostics, bleeding procedures.
Suspension System:
Front and rear suspension components (struts, shocks, control arms, ball joints, bushings), wheel alignment specifications, ride height.
Steering System:
Power steering pump, steering rack/gearbox, tie rod ends, steering column, fluid type and capacity.
Electrical System:
Battery, charging system (alternator), starter motor, wiring diagrams, fuses and relays, lighting systems (headlights, taillights, interior), horn.
Body Exterior:
Body panel removal/installation, door hinges, hood, trunk, bumpers, glass replacement, weatherstripping.
Air conditioning (A/C) system service, refrigerant types, compressor, evaporator, condenser, heater core, blower motor, climate controls.
Safety Systems:
Seat belts, airbag system components and precautions (though likely less complex than modern systems), basic chassis integrity.
Procedures Included
Routine Maintenance:
Oil and filter changes, coolant checks and changes, spark plug replacement, air filter replacement, tire rotation, brake inspections.
Diagnostics Troubleshooting:
Systematic troubleshooting guides, symptom-based diagnostics, common failure points, diagnostic trouble codes (DTCs) if applicable to the era.
Component Replacement:
Step-by-step instructions for replacing virtually all major and minor components.
Rebuild Procedures:
Detailed instructions for overhauling engines, transmissions, and other major mechanical assemblies.
Specifications And Tolerances:
Precise measurements, clearances, and torque values for all adjustable and critical components.
Wiring Diagrams:
Comprehensive electrical schematics for various vehicle systems.
Technical Depth
Depth:
Expert (covers everything from basic maintenance to complete engine and transmission rebuilds).
๐ Manual Specifications
File Format
Digital Format Quality:
High resolution, searchable PDF (if digital version)
Print Quality
Print Quality:
Professional, clear printing on durable paper stock (for physical copies).
Binding Type
Binding Type:
Perfect bound or spiral bound for lay-flat use in a workshop environment.
Paper Type
Paper Type:
Durable, grease-resistant paper suitable for workshop conditions.
โ๏ธ Engine Specifications
Primary Engine
Engine Options:
Typically 1.3L (4G13), 1.5L (4G15), and 1.6L (4G92/4G61) inline-4 gasoline engines; some markets may have 1.8L (4G93) and 2.0L (4G63) options, especially in performance variants like the GSR.
Performance
Horsepower Range:
Approximately 75 hp (1.3L) to 135 hp (1.6L DOHC), with performance variants exceeding 150 hp.
Torque Range:
Approximately 105 Nm (1.3L) to 145 Nm (1.6L DOHC).
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) on most models; some early or base models may have carburetion.
Engine Codes
Common Engine Codes:
4G13, 4G15, 4G18, 4G61, 4G63, 4G92, 4G93
๐ง Transmission
Standard
Standard Transmission:
5-speed Manual Transmission.
Optional
Optional Transmission:
3-speed or 4-speed Automatic Transmission.
Features
Transmission Fluid Type:
Dexron II/III (ATF) for automatic; GL-4 SAE 75W-90 gear oil for manual (check manual for specific specs).
๐ Dimensions
Exterior
Wheelbase Mm:
Approx. 2500 mm (varies slightly by body style)
Length Mm:
Approx. 4300-4400 mm (sedan), 4000-4100 mm (hatchback)
Width Mm:
Approx. 1680-1700 mm
Height Mm:
Approx. 1350-1400 mm
Weights
Curb Weight Kg:
Approx. 1000-1200 kg (depending on engine and trim)
๐ก๏ธ Safety Features
Ratings
Crash Test Performance:
Limited official crash test data available for this era. Expect basic safety standards of the mid-1990s.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) often available on higher trims.
Passive Features
Passive Safety Features:
Seat belts (front, often with pretensioners), reinforced chassis, potentially driver-side airbag on later models/higher trims.
๐ก Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio with cassette player; optional CD player on higher trims. Limited to analog systems of the era.
Driver Assistance
Driver Assistance Features:
ABS was the primary advanced driver assistance feature available.
Connectivity
Connectivity Features:
None (no Bluetooth, USB, or smartphone integration).
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first.
Timing Belt Replacement Interval:
Every 60,000-90,000 miles (96,000-144,000 km) or 5 years, depending on engine and usage. Critical for interference engines.
Transmission Fluid Change Interval:
Every 30,000-50,000 miles (48,000-80,000 km) for automatic transmissions, every 50,000-70,000 miles (80,000-112,000 km) for manual transmissions.
Fluid Specifications
Engine Oil Specification:
API SG or higher, SAE 10W-30 or 10W-40 (check manual for climate-specific recommendations).
Coolant Specification:
Ethylene glycol-based antifreeze (typically a 50/50 mix with distilled water). Refer to manual for exact type.
Known Issues
Common Wear And Tear:
Timing belt tensioner failure (critical), strut mounts, exhaust system rust, window regulator mechanisms, CV joint wear, oil seal leaks (e.g., crank seal).
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a long history of innovation and robust vehicle engineering.
Model Evolution
Lancer Lineage:
The Lancer nameplate has a storied history, originating in 1973. The 1995 model represents the fifth generation (CB/CC/CD) of the Lancer/Colt platform, known for its diverse variants and global reach.
Production
Manufacturing Locations:
Primarily Japan, with significant production also in Australia (as Mitsubishi Magna/Verada variants), South Africa, and other global facilities.
๐ Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 1995 model are not widely publicized, the Lancer platform consistently received praise for its value proposition and durability in its market segment.