Mitsubishi Colt Lancer 2001 Full Service Repair Manual
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The Colt Lancer, produced in 2001, represents a capable vehicle within the compact car segment, known for its practicality and engaging driving dynamics. This generation, identified by chassis codes CS/CT, offered a range of engine options, including the widely recognized 1.3L (4G13), 1.5L (4G15), 1.8L (4G93), and 2.0L (4G94) inline-four engines, alongside the legendary turbocharged 2.0L 4G63 powering the performance-oriented Lancer Evolution variants. These models were engineered with a focus on reliability and offered features that made them competitive against contemporaries like the Honda Civic and Toyota Corolla. The Lancer Evolution, in particular, leveraged its World Rally Championship heritage, providing exceptional all-wheel-drive performance and handling. This comprehensive service repair manual provides in-depth technical information covering all mechanical and electrical systems of the Colt Lancer. It details scheduled maintenance procedures, including essential tasks like oil changes, filter replacements, and timing belt servicing, along with critical diagnostic and repair instructions for engines, transmissions, brakes, suspension, steering, and electrical systems. The manual also includes troubleshooting guides, rebuilding procedures, and specific torque specifications to ensure accurate and effective maintenance and repairs. This resource is designed to assist owners, technicians, and mechanics in maintaining the vehicle's performance, reliability, and longevity. 🏷️ Basic Information Identification Make: Mitsubishi Model: Colt Lancer Year: 2001 Codes Chassis Code: CS/CT (Globally, specific codes vary by market and body style, e.g., CS1A, CS2A, CT9A for Evolution variants) Engine Code Common: 4G13, 4G15, 4G93, 4G94, 4G63 (for Evolution variants) 👋 Introduction Market Position Segment: Compact car segment, known for its reliability and performance (especially Evolution variants). Competitive Analysis Competitors 2001: Honda Civic, Toyota Corolla, Ford Focus, Mazda Protege, Nissan Sentra. Key Features Attributes: Practicality, fuel efficiency (for standard models), sporty driving dynamics, and legendary performance in the Evolution variants. Manual Value Proposition Benefit To Owner: Enables owners to perform maintenance and repairs accurately, saving on labor costs and ensuring vehicle longevity. 📋 Manual Details Coverage Areas All Systems: Comprehensive coverage of all mechanical and electrical systems. Specific Regions: Designed for global models, with notes on market-specific variations. Page Count Estimated Pages: Likely over 1000 pages (typical for a full factory service manual). Manual Type Type: Full Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, emissions, engine control systems. Transmission: Manual and automatic transmission repair, overhaul, and diagnosis. Drivetrain: Front-wheel drive (FWD) and all-wheel drive (AWD) systems, including differentials and driveshafts. Brakes: Hydraulic systems, ABS, parking brake, component replacement and bleeding procedures. Suspension: Front and rear suspension components, alignment specifications, shock absorber and strut replacement. Steering: Power steering system, steering gear, tie rods, and column components. Electrical: Wiring diagrams, charging system, starting system, lighting, instruments, body electronics, power accessories. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair. Body: Body panels, doors, windows, bumpers, interior trim, and corrosion prevention. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks. Troubleshooting: Diagnostic procedures for common and complex issues, fault code interpretation. Repair: Step-by-step repair instructions for all major components and systems. Rebuilding: Overhaul procedures for engines, transmissions, and other major assemblies. Diagnosis: Detailed diagnostic flowcharts and procedures for electrical and mechanical faults. Torque Specifications: Precise torque values for all fasteners and critical components. Technical Depth Depth: Complete factory-level technical information, suitable for professional technicians and advanced DIY enthusiasts. Diagnostic Tools: Information on using diagnostic tools, including OBD-II scanners and specific Mitsubishi diagnostic equipment where applicable. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable for quick information retrieval. Print Quality Quality: High resolution for clear diagrams and text. Binding Type Type: Not Applicable (Digital Download) Paper Type Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Offering Engine: Inline 4-cylinder (various displacements) Engine Variants Common Engines: 1.3L (4G13), 1.5L (4G15), 1.8L (4G93), 2.0L (4G94). Also includes the iconic 2.0L Turbocharged 4G63 for Lancer Evolution models. Performance 1.5L Horsepower: Approximately 90-100 PS (may vary by market). Torque: Approximately 120-135 Nm (may vary by market). Performance 4G63 Evolution Horsepower: Typically around 271-280 PS for the Lancer Evolution VI/VII depending on market and specific variant. Torque: Typically around 370-380 Nm for the Lancer Evolution VI/VII. Fuel System Type: Electronic Multi-Point Fuel Injection (MPI) Emission Controls Systems: Catalytic converter, EGR (Exhaust Gas Recirculation), O2 sensors, secondary air injection (market dependent). Timing Mechanism Drive: Timing Belt (for 4G1x and 4G9x series engines), Timing Chain (less common for this generation, primarily 4G63). 🔧 Transmission Standard Transmission Type: 5-speed Manual Optional Transmission Type: 4-speed Automatic (INVECS-II) Features Manual Clutch Type: Hydraulically operated, dry single-plate clutch. Features Automatic Modes: Sportronic (manual shifting capability) on some variants. Drivetrain Options Drive Type: Front-Wheel Drive (FWD) standard. All-Wheel Drive (AWD) available on Lancer Evolution models. 📐 Dimensions Exterior Sedan Length: Approx. 4,400 mm (Varies slightly by market and trim) Width: Approx. 1,690 mm...
The Colt Lancer, produced in 2001, represents a capable vehicle within the compact car segment, known for its practicality and engaging driving dynamics. This generation, identified by chassis codes CS/CT, offered a range of engine options, including the widely recognized 1.3L (4G13), 1.5L (4G15), 1.8L (4G93), and 2.0L (4G94) inline-four engines, alongside the legendary turbocharged 2.0L 4G63 powering the performance-oriented Lancer Evolution variants. These models were engineered with a focus on reliability and offered features that made them competitive against contemporaries like the Honda Civic and Toyota Corolla. The Lancer Evolution, in particular, leveraged its World Rally Championship heritage, providing exceptional all-wheel-drive performance and handling.
This comprehensive service repair manual provides in-depth technical information covering all mechanical and electrical systems of the Colt Lancer. It details scheduled maintenance procedures, including essential tasks like oil changes, filter replacements, and timing belt servicing, along with critical diagnostic and repair instructions for engines, transmissions, brakes, suspension, steering, and electrical systems. The manual also includes troubleshooting guides, rebuilding procedures, and specific torque specifications to ensure accurate and effective maintenance and repairs. This resource is designed to assist owners, technicians, and mechanics in maintaining the vehicle's performance, reliability, and longevity.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Colt Lancer
Year:
2001
Codes
Chassis Code:
CS/CT (Globally, specific codes vary by market and body style, e.g., CS1A, CS2A, CT9A for Evolution variants)
Diagnostic procedures for common and complex issues, fault code interpretation.
Repair:
Step-by-step repair instructions for all major components and systems.
Rebuilding:
Overhaul procedures for engines, transmissions, and other major assemblies.
Diagnosis:
Detailed diagnostic flowcharts and procedures for electrical and mechanical faults.
Torque Specifications:
Precise torque values for all fasteners and critical components.
Technical Depth
Depth:
Complete factory-level technical information, suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Tools:
Information on using diagnostic tools, including OBD-II scanners and specific Mitsubishi diagnostic equipment where applicable.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable for quick information retrieval.
Print Quality
Quality:
High resolution for clear diagrams and text.
Binding Type
Type:
Not Applicable (Digital Download)
Paper Type
Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine Offering
Engine:
Inline 4-cylinder (various displacements)
Engine Variants
Common Engines:
1.3L (4G13), 1.5L (4G15), 1.8L (4G93), 2.0L (4G94). Also includes the iconic 2.0L Turbocharged 4G63 for Lancer Evolution models.
Performance 1.5L
Horsepower:
Approximately 90-100 PS (may vary by market).
Torque:
Approximately 120-135 Nm (may vary by market).
Performance 4G63 Evolution
Horsepower:
Typically around 271-280 PS for the Lancer Evolution VI/VII depending on market and specific variant.
Torque:
Typically around 370-380 Nm for the Lancer Evolution VI/VII.
Fuel System
Type:
Electronic Multi-Point Fuel Injection (MPI)
Emission Controls
Systems:
Catalytic converter, EGR (Exhaust Gas Recirculation), O2 sensors, secondary air injection (market dependent).
Timing Mechanism
Drive:
Timing Belt (for 4G1x and 4G9x series engines), Timing Chain (less common for this generation, primarily 4G63).
🔧 Transmission
Standard Transmission
Type:
5-speed Manual
Optional Transmission
Type:
4-speed Automatic (INVECS-II)
Features Manual
Clutch Type:
Hydraulically operated, dry single-plate clutch.
Features Automatic
Modes:
Sportronic (manual shifting capability) on some variants.
Drivetrain Options
Drive Type:
Front-Wheel Drive (FWD) standard. All-Wheel Drive (AWD) available on Lancer Evolution models.
📐 Dimensions
Exterior Sedan
Length:
Approx. 4,400 mm (Varies slightly by market and trim)
Width:
Approx. 1,690 mm
Height:
Approx. 1,400 mm
Exterior Coupe
Length:
Approx. 4,345 mm
Width:
Approx. 1,690 mm
Height:
Approx. 1,385 mm
Weights
Curb Weight:
Approx. 1050 - 1200 kg (depending on engine, transmission, and trim)
Gross Vehicle Weight:
Typically around 1500-1600 kg
Cargo
Trunk Capacity:
Approx. 390-410 Liters (Sedan)
Wheels Tires
Wheelbase:
Approx. 2,630 mm
Bolt Pattern:
4x114.3 mm (Standard models), 5x114.3 mm (Often on Evolution models)
Typical Tire Size:
185/65R14, 195/55R15 (Standard models); 225/45R17 or 235/40R18 (Evolution models)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Likely 4-star (depending on specific configuration and testing year).
IIHS Side Impact:
Likely Acceptable or Marginal (depending on configuration and testing year).
Active Features
ABS:
Anti-lock Braking System available on many trims, standard on higher trims and Evolution models.
Traction Control:
Traction Control System (TCL) available on some models, especially AWD variants.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags available on select trims.
Seatbelts:
Three-point front and rear seatbelts, pretensioners for front seats.
Body Structure:
Reinforced impact safety evolution (RISE) body construction for improved crash energy absorption.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium audio systems available on higher trims.
Driver Assistance
Cruise Control:
Available on most higher trim levels.
Connectivity
OBD Ii:
Standard OBD-II diagnostic port for emission and engine management system diagnostics.
🔧 Maintenance
Service Intervals Oil
Oil Change Interval:
Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions and oil type.
Service Intervals Filters
Oil Filter Replacement:
Recommended at every oil change.
Engine Air Filter Replacement:
Recommended every 15,000 - 30,000 miles (24,000 - 48,000 km) or annually.
Cabin Air Filter Replacement:
Recommended every 15,000 - 30,000 miles (24,000 - 48,000 km) or annually (if equipped).
Service Intervals Timing Belt
Timing Belt Replacement:
For 4G1x/4G9x engines: Typically every 60,000 - 90,000 miles (96,000 - 144,000 km) or 5-7 years. CRITICAL interval for preventing catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
API SJ or higher, SAE 5W-30 or 10W-30 recommended (check owner's manual for exact specification and temperature range).
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant with OAT/HOAT additives) mixed 50/50 with distilled water.
Transmission Fluid Manual:
API GL-4 SAE 75W-85 or 75W-90 gear oil.
Transmission Fluid Automatic:
Mitsubishi DiaQueen SPII-M (or equivalent ATF SP-II M type).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Dexron II/III ATF or specific Mitsubishi power steering fluid.
Known Issues
Timing Belt Failure:
Interference engines; timing belt failure leads to severe internal engine damage. Strict adherence to replacement intervals is vital.
Rust Corrosion:
Common in older vehicles, particularly on wheel arches, sills, and suspension components, depending on climate and maintenance.
Suspension Wear:
Worn ball joints, tie rod ends, and bushings can lead to steering looseness and premature tire wear.
Automatic Transmission:
Some early INVECS-II transmissions can exhibit harsh shifting or occasional solenoid issues.
Maintenance Tasks Covered
Spark Plugs:
Replacement procedures and correct gap specifications.
Belts:
Serpentine and V-belt inspection, tensioning, and replacement.
Battery:
Inspection, charging, and replacement procedures.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Founded in 1970, Mitsubishi Motors has a history of innovation in automotive engineering, particularly in performance and rally.
Model Evolution
Lancer Lineage:
The Lancer nameplate has been used since 1973, evolving through numerous generations and variations. The 2001 model belongs to the seventh generation (CS/CT chassis).
Evolution Development:
The Lancer Evolution variants were developed to homologate Mitsubishi's rally cars for the World Rally Championship (WRC), featuring advanced AWD systems and turbocharged engines.
Production
Manufacturing Locations:
Primarily Japan, with production also occurring in other global facilities for various markets.
🏆 Awards & Recognition
Recognitions
Rally Success:
The Lancer Evolution, in particular, achieved significant success in the World Rally Championship, contributing to the model's performance image.
Ratings
Consumer Reports Reliability:
Reliability ratings varied by model year and specific engine, with some years receiving average to above-average scores.